The Dyeing of Cotton Fabrics: A Practical Handbook for the Dyer and Student · Franklin Beech
CHAPTER IV.
Chapter 7 of 33 · 161 min read
THE PRINCIPLES AND PRACTICE OF COTTON DYEING.
Students of cotton dyeing should have a good knowledge of the principles that underlie the processes of dyeing cotton fabrics. It is only by recognising these principles and then endeavouring to apply them to each individual case of dyeing, that the dyer or student will obtain a thorough grasp of his subject. It is the aim of the author to lay down these principles in a clear and intelligible form. Cotton is dyed in its loose raw condition, as yarn in the form of hanks, yarn in the form of cops, and in the woven pieces of every kind. Formerly the idea was prevalent among cotton dyers that the process which succeeds with piece goods would not answer with yarns. It is now recognised however that this is not so, that a process which will dye cotton yarn will also dye cotton piece goods or loose cotton. The differences which do exist in the practical working of the processes entirely arise from the difference in the form in which the cotton is presented to the dyer, for it must be obvious to any one that the mode of handling a piece of cotton cloth during the time it is in the dye-bath must be different from that of a hank of yarn, a parcel of loose cotton or a number of cops. The various machines used for dyeing all these forms and the manner of working them have been already described.
The dyes, whether natural—derived from the various dye-woods, etc.—or artificial—prepared from coal tar—may according to their varied chemical composition and constitution be divided into seventeen or eighteen distinct groups, but it is not intended here to give any account of them; the reader is referred to other books such as The Dictionary of Coal Tar Colours, by George H. Hurst; The Chemistry of Coal Tar Colours, by Benedikt and Knecht; or The Chemistry of Organic Colouring Matters, by Nietzki, where the composition and properties of the dyes are fully described.
From the manner in which the various dyes are applied to cotton, linen, wool and other fibres we can divide them into five groups, thus:—
Group 1. Direct dyes. " 2. Basic dyes. " 3. Acid dyes. " 4. Mordant dyes. " 5. Miscellaneous dyes.
First group, direct dyes, are now very numerous; they dye cotton, linen and other vegetable fibres from a plain bath, and do not require those fibres to be prepared in any way. Hence the reason of their being named direct, or by some the substantive colours. They will also dye wool and silk.
The second group, basic dyes, comprise some of the oldest of the coal-tar dyes; they dye wool and silk direct from plain baths, but require cotton, linen and other vegetable fibres to be previously prepared in baths of tannic acid, sumach or other tanning material.
The third group, acid dyes, are very numerous, and from both their chemical composition and mode of dyeing can be divided into several sub-groups. Their principal feature is that they dye wool and silk from baths containing Glauber's salt and some acid, hence their name of "acid dyes". They do not dye cotton or linen well, some not at all, others are absorbed to a slight extent by the cotton, but only pale tints are produced, while others may be used along with metallic mordants to dye bright but pale and fugitive shades. The acid dyes comprise such as Acid green, Formyl violet, Acid magenta, Azo scarlet, Orange. Thiocarmine R., Patent blues, Wool greens, indigo extract, Eosines, etc.
The fourth group, mordant dyes, includes the alizarine series of coal-tar colours, logwood, Brazil wood and most natural colours, and some others. The principal feature of these dyes is that they require the cotton to be prepared with some metallic oxide, like those of chrome, alumina and iron, before dyeing, and the colour which is got depends partly upon the particular dye-stuff used and partly upon the oxide with which the cotton has been prepared.
The fifth group includes a few dyes like indigo, which are dyed on to cotton by various and special processes.
The processes of cotton dyeing employed to-day may be comprised under eight heads, namely:—
(1) Direct dyeing. (2) Direct dyeing followed by fixation with metallic salts. (3) Direct dyeing followed by fixation with developers. (4) Direct dyeing followed by fixation with couplers. (5) Dyeing on tannic mordant. (6) Dyeing on metallic mordant. (7) Developing the colour direct on fibre. (8) Dyeing by impregnating the cotton with the dye-stuff, followed by oxidation or steaming.
It is of course not easy to elaborate a simple scheme of grouping the processes that shall definitely include all processes, but the above grouping will be found as successful as any, and each will be considered as fully as is deemed necessary.
(1) DIRECT DYEING.
Nothing in the history of cotton dyeing caused such a revolution in the methods of working as did the introduction some fifteen years ago of the forerunners (Congo red, Benzo purpurine, Chrysamine, Azo blue) of the now numerous group of direct dyes, followed as they were by the Benzo, Congo, Diamine, Titan, Chicago and Zambesi members of the group. Prior to their introduction cotton dyeing was always more or less complicated and mordanting methods had to be employed.
With the introduction of the direct dyes cotton dyeing has become even more simple than wool or silk dyeing, and now all that is necessary is to prepare a dye liquor containing the necessary amount of dye-stuff and Glauber's salt, or common salt or soda, or some similar body, or a combination thereof. The method of working is to place the cotton in a lukewarm or even in a hot bath, raise to the boil, allow the goods to remain in the boiling bath for half an hour to an hour, then take them out, wring, wash and dry. This method is simple and will answer for all the dyes of this group. There are some that do not require the working to be done boiling; it is simply needful to enter the cotton into a boiling bath and work without steam until the bath has cooled down. Furious boiling is not needed—a gentle simmer gives the best results. Uneven dyeing seems to be an impossibility in this group of dyes, unless the cotton is dirty; no matter how the operations are carried on, level dyeing is the rule not the exception. An enormous variety of shades and tints can be obtained from these dyes, and they can be combined together in every conceivable manner and proportions.
No satisfactory explanation has yet been given as to what feature in the chemical composition of these dye-stuffs give them such an affinity for the cotton fibre as to enable them to dye in so simple a manner such fast shades as they do; it is a fact there is such an affinity and there the matter must rest.
It has been found in practice that the efficiency of the dyeing operation depends, primarily of course, on the particular dye-stuff used, but also upon other factors, that a certain assistant be used. Some dyes work on the cotton better from a bath containing Glauber's salt, while with others common salt works best, while a little soda along with the salt facilitates the dyeing in some cases. It is practically impossible to specify here the best assistant for all the direct colours, on account of the great number of such dyes which are known, but in the practical recipes given below much useful advice will be found. Then the quantity of such assistants used is of much importance; there is one proportion at which the best results are obtained for each dye. The dyer should find out for himself by experiment and the use of the dyes he employs in his work what assistant and how much is best, and make his baths up to that strength. With some dyes 10 per cent. of the assistant will be found sufficient, while with others, 25 to 30 per cent. will not be too much. The percentage refers to the weight of the cotton that is taken.
One function of the assistants must be pointed out here: it is that in some cases they—especially the alkaline ones, soda, potash, borax, phosphate of soda—help the dyeing by promoting the solubility of the dye-stuff in the bath, thereby retarding the exhaustion of the bath and ensuring the production of level shades.
The following formulas show the application of the foregoing principles to the dyeing of numerous shades on to cotton and also the dyes which are applicable, some of the combinations which are possible with these direct dyes, and give some idea of the tints and shades of the colours that can be got by their means. The best assistants to use are also indicated in the formulae.
All the formulae here given and all that will be given in future chapters are intended for 100 lb. weight of cotton fabrics in any condition, whether of loose cotton, yarn in cops, hanks or wraps and woven fabrics of every kind.
Bright Red.—Dye with 3 lb. Benzo purpurine 4 B, 3 lb. soda and 15 lb. Glauber's salt. This dye may also be used with 3 lb. soap and 10 lb. soda in the bath with equally good results.
Pale Salmon.—Prepare a dye-bath with 3 lb. salt, 5 lb. phosphate of soda, 1 lb. soap, 1/2 oz. Benzo orange R. For a pale shade like this it is not necessary to heat to the boil, a temperature of 170 deg. to 180 deg. F. is sufficient.
Dark Plum.—Prepare a dye-bath with 20 lb. of Glauber's salt, 2-1/2 lb. soap, 1-1/2 lb. Diamine black R O. and 2 lb. Diamine red N. Enter at 180 deg. F., work for a few minutes, then raise to boil and dye to shade; lift, wash and dry.
Turkey Red.—Prepare a dye-bath with 1-1/2 lb. Benzo purpurine 4 B, 1 lb. Brilliant purpurine, 2 lb. soap, 10 lb. borax. Enter the cotton at the boil and work for one hour; lift, wash and dry.
Lilac Red.—Prepare the dye-bath with 2 lb. soap, 5 lb. soda, 3 lb. Rose azurine G. Work at the boil for one hour.
Pink.—Prepare a bath containing 10 lb. soda, 1 oz. Rose azurine B. Enter at a boil and work for one hour, boiling to shade; lift, wash and dry.
Bordeaux.—Prepare a dye-bath with 15 lb. Glauber's salt, 5 lb. soda crystals, 3 lb. Diamine fast red F, 1 lb. Diamine violet N, 1 lb. Rose azurine G. Enter cold, then raise to the boil, and work for one and a half hours; lift, wash and dry.
Rose Pink.—The dye-bath is made with 2 lb. Erika B, 20 lb. Glauber's salt and 3 lb. soap, working at near the boil to shade.
Brilliant Red.—Make the dye-bath with 24 lb. Brilliant purpurine R and 25 lb. Glauber's salt, working at the boil for one hour.
Deep Pink.—Make the dye-bath with 1/2 lb. Diamine rose B D, 1/2 lb. soda, 1 lb. soap and 5 lb. Glauber's salt, working at 150 deg. F. for half an hour.
Dark Red.—Use in the dye-bath 3 lb. Diamine red 5 B, 2 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour.
Pink.—Prepare the dye-bath with 4 oz. Diamine rose B D, 1 lb. Turkey-red oil, 40 lb. Glauber's salt. Dye at the boil for one hour.
Scarlet.—Prepare the dye-bath with 4 lb. Diamine scarlet 3 B, 1 lb. Turkey-red oil, 20 lb. Glauber's salt. Dye at the boil for one hour.
Scarlet.—Prepare the dye-bath with 3 lb. Titan scarlet C, 1/2 lb. Titan orange, 50 lb. salt. Work at the boil for thirty minutes, then lift, wash and dry. The dye-bath is not exhausted and may be used for further lots.
Crimson Red.—Prepare the dye-bath with 5 lb. Titan scarlet D and 50 lb. salt. Work at the boil for fifty minutes, then lift, wash and dry. The bath is not exhausted, the cotton taking up only about 3 lb. of the dye-stuff; it may therefore be kept for further use, when for each succeeding lot 3 to 3-1/2 lb. of colour and 25 lb. of salt only need be added.
Scarlet.—Prepare the dye-bath with 5 lb. Rosophenine 5 B, dissolved in 50 gallons hot water, 2 gallons caustic soda lye (60 deg. Tw.). When thoroughly dissolved add 150 lb. salt. Make up the bath to 100 gallons. Enter the yarn and work for a quarter to half an hour at about 180 deg. F; squeeze off and wash thoroughly in cold water until the water runs off clean.
Rose Red.—Use 1 lb. Diamine red 10 B, 3 lb. soda, and 20 lb. Glauber's salt.
Deep Crimson.—Use 3 lb. Diamine red 10 B, 3 lb. soda and 20 lb. Glauber's salt.
Claret.—Use 3 lb. Diamine Bordeaux B, 3 lb. soda and 20 lb. Glauber's salt.
Pink.—The dye-bath is made with 5 oz. Dianil red 4 B, 5 lb. salt and 3 lb. soda.
Scarlet.—Use in the dye-bath 3 lb. Dianil red 4 B, 15 lb. salt and 5 lb. soda. Work at the boil for one hour.
Claret.—Dye with 1-1/2 lb. Dianil claret G, 3 lb. soda and 20 lb. salt. Work at the boil for one hour.
Maroon.—Dye with 3 lb. Dianil claret B, 3 lb. soda and 20 lb. salt. Work at the boil for one hour.
Bright Scarlet.—Use in the dye-bath 2-1/2 lb. Dianil red 4 B 5 oz. Dianil orange G, 3 lb. soda and 15 lb. salt.
Dark Maroon.—Make the dye-bath with 1 lb. Dianil red 4 B, 2 lb. Dianil claret G, 13 oz. Dianil claret B, 5 lb. soda and 20 lb. salt.
Crimson.—Dye with 3 lb. Congo rubine, 5 lb. soda and 20 lb. Glauber's salt.
Dark Maroon.—Use in the dye-bath 1 lb. Benzo purpurine 4 B, 3 lb. Congo Corinth G, 3 lb. soda and 20 lb. Glauber's salt, working at the boil to shade.
Pale Fawn Red.—Use in the dye-bath 1-1/2 oz. Diamine red 5 B, 1-1/2 oz. Diamine catechine G, 3 lb. soda and 10 lb. Glauber's salt.
Rose Red.—Prepare the dye-bath with 3/4 lb. Diamine Bordeaux B, 3 oz. Diamine orange B, 3 lb. soda and 20 lb. salt.
Crimson.—Use in the dye-bath 3/4 lb. Diamine Bordeaux B, 3 oz. Diamine fast yellow B, 3 lb. soda and 20 lb. Glauber's salt.
Salmon.—Dye with 1-1/2 oz. Diamine fast red F, 1-1/2 oz. Diamine fast yellow B, 3 lb. soda and 10 lb. Glauber's salt.
Terra-Gotta Red.—Dye with 1-1/2 lb. Diamine brown M, 3/4 lb. Diamine fast red F, 3 lb. soda and 20 lb. Glauber's salt.
Lilac Red.—Dye with 4 lb. Heliotrope B B, 3 lb. soda and 15 lb. Glauber's salt.
Bright Pink.—Use in the dye-bath 2 oz. Rose azurine G, 1 lb. soda and 10 lb. Glauber's salt. Nearly all the direct reds give good pink tints when used in proportion, varying from 0.1 to 0.25 per cent. of dye-stuff.
Bright Straw.—Dye in a bath made of 1/4 lb. Titan yellow G G, 10 lb. salt, for three-quarters of an hour, then lift, wash and dry.
Yellow.—Prepare a dye-bath with 1 lb. Titan yellow Y, 10 lb. salt. Heat to 180 deg. F., enter the goods, raise to boil, and dye for one hour; lift, wash and dry.
Yellow.—Prepare the dye-bath with 1/4 lb. Diamine fast yellow A, 1 lb. Turkey red oil, 20 lb. Glauber's salt. Dye at the boil for one hour.
Sun Yellow.—Prepare the dye-bath with 2 lb. Sun yellow, 30 lb. common salt. Dye at the boil. The bath is kept for further lots.
Yellow.—Prepare the dye-bath with 1 lb. Direct yellow R, 20 lb. Glauber's salt. Dye at the boil for one hour.
Yellow.—Prepare the dye-bath with 2 lb. Curcuphenine, 20 lb. common salt. Work at the boil for one hour; lift, rinse and dry.
Old Gold.—Make the dye-bath with 5 lb. Diamine yellow N powder, 20 lb. phosphate of soda, 10 lb. soap. Work at the boil for one hour; finish in the usual way. The bath may be kept for other lots of goods.
Dark Yellow.—The bath is made from 2 lb. Toluylene orange G, 10 lb. phosphate of soda, and 2-1/2 lb. soap, working at the boil to shade.
Bright Yellow.—Use 1 lb. Chrysophenine, 2 lb. phosphate of soda and 10 lb. Glauber's salt.
Lemon Yellow.—Use 1 oz. Chrysamine G, 2 lb. phosphate of soda and 10 lb. Glauber's salt.
Yellow.—Dye with 2 lb. Oxyphenine and 20 lb. salt.
Yellow Olive.—Use in the dye-bath 2 oz. Cotton brown N, 4-1/2 oz. Diamine bronze G, 4-1/2 oz. Diamine fast yellow B, 3 lb. soda and 20 lb. salt.
Green Yellow.—Dye with 1/2 lb. Diamine fast yellow B. 2 oz. Diamine bronze G, 3 lb. soda and 10 lb. Glauber's salt.
Gold Yellow.—Use in the dye-bath 3 lb. Columbia yellow, 3 lb. soda and 20 lb. Glauber's salt.
Cream.—Dye with 1/2 oz. Toluylene orange G, 24 grains Brilliant orange G, 1 lb. soda and 10 lb. Glauber's salt.
Primrose.—Dye with 3 oz. Dianil yellow 3 G, 2 lb. soda and 10 lb. salt.
Gold Yellow.—Dye with 2-1/2 lb. Dianil yellow G, 1/2 lb. soda and 15 lb. salt.
Buff Yellow.—Dye with 3-1/2 oz. Dianil yellow 2 R, 1/2 lb. soda and 10 lb. salt.
Orange.—Prepare the dye-bath with 2 lb. Chlorophenine orange R, 20 lb. common salt. Work at the boil for one hour; lift, rinse and dry.
Red Orange.—Make the dye-bath with 3 lb. Mikado orange 4 R and 25 lb. salt. Work at the boil for one hour.
Orange.—Make the dye-bath with 3 lb. Mikado orange G and 25 lb. salt. Work at the boil for one hour.
Pale Orange.—The dye-bath contains 6 oz. Diamine Orange G, 1-1/2 oz. Diamine fast yellow B, 1/4 oz. Diamine scarlet B, 3 lb. soda and 15 lb. Glauber's salt.
Olive Yellow.—Dye with 3/4 lb. Diamine fast yellow B, 1 oz. Oxydiamine black N, 1-1/2 oz. Diamine bronze G, 3 lb. soda and 20 lb. Glauber's salt.
Dark Orange.—Dye with 3 lb. Columbia orange R, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Bright Orange.—Use 3 lb. Congo orange R, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Pale Orange.—Dye with 3 lb. Dianil orange 2 R, 2 lb. soda and 10 lb. salt at the boil for one hour.
Brilliant Orange.—Dye with 4 lb. Dianil orange G and 20 lb. salt for one hour.
Deep Orange.—Dye with 2 lb. Oxydiamine orange R, 3/4 lb. soda and 20 lb. salt for an hour.
Pale Orange.—Dye with 3/4 lb. Diamine fast yellow B, 1 lb. Diamine orange B, 3 lb. soda and 15 lb. Glauber's salt.
Bright Orange.—Dye with 1-1/2 lb. Benzo orange R, 1-1/2 lb. Chrysamine R, 10 lb. phosphate of soda and 2 lb. soap.
Green.—Prepare the dye-bath with 2 lb. Benzo green G, 10 lb. Glauber's salt. Enter lukewarm, bring slowly to the boil, dye for one hour at the boil.
Russian Green.—Make the dye-bath with 16 oz. Diamine black H W, 4 oz. Diamine fast yellow A, 3 lb. soda, 15 lb. Glauber's salt, working at the boil for one hour, then lift, wash and dry.
Dark Olive.—Prepare a dye-bath with 3-1/2 lb. Benzo olive, 2-1/2 lb. Diamine black B O, 2 lb. Diamine yellow, 20 lb. common salt, 2 lb. soap. The goods are entered into the bath at 160 deg. F., then heat is raised to the boil, and the dyeing continued for one hour, then lift, wash and dry.
Dark Olive.—Dye in a bath of 2 lb. Titan yellow Y, 1 lb. Diamine brown Y, 1-1/2 lb. Diamine blue 3 B, 2 lb. soda. Work for one hour, then lift, wash and dry.
Olive.—Prepare a dye-bath with 15 lb. phosphate of soda, 3 lb. soap, 1-1/2 lb. Diamine yellow N, 4 oz. Diamine blue 3 B, 1-1/2 oz. Diamine brown V. Dye at the boil to shade; lift, wash and dry.
Green Olive.—Prepare the dye-bath with 1 lb. Diamine black R O, 1 lb. Chrysamine, 1/4 lb. Benzo brown, 5 lb. soda, 5 lb. salt, 2 lb. soap. The goods are entered at about 180 deg. F. and worked for a short time, then the temperature is raised to the boil, and the goods are worked for one hour, lifted, washed and dried.
Reseda.—Prepare a bath with 10 lb. Glauber's salt, 2 lb. soap, 1/2 lb. Diamine black R O, 2 lb. Diamine yellow N. Enter at 120 deg. F., heat to boil and dye for one hour at that temperature; lift, wash and dry.
Sage Green.—Prepare a dye-bath with 10 lb. Glauber's salt, 1/2 lb. Diamine black R O, 2 lb. Diamine yellow N. Enter at about 150 deg. F. and then raise to boil and dye boiling for one hour, wash and dry.
Drab.—Prepare the dye-bath with 10 lb. Cross dye drab, 5 lb. soda crystals. Enter at the boil and work at this temperature for half an hour. Whilst dyeing add gradually 75 lb. salt. Rinse well and dry.
Olive.—Prepare the dye-bath with 2 lb. Dianil olive, 5 lb. phosphate of soda, 5 lb. common salt. Dye at the boil for one hour.
Olive.—The dyeing is done in a bath containing 4 oz. Diamine black H W, 1-3/4 lb. Diamine bronze G, 5 lb. soda, 15 lb. Glauber's salt. Work at the boil for one hour.
Grass Green.—Make the dye-bath with 2 lb. Chrysamine G, 1-1/2 oz. Benzo azurine G, 3 lb. soap and 10 lb. borax, working at the boil for one hour.
Green.—Make the dye-bath with 2 lb. Titan yellow Y, 1 lb. Titan blue 3 B and 20 lb. salt.
Bright Grass Green.—Dye for an hour at the boil with 1 lb. Sulphon azurine D, 2 lb. Thiazole yellow and 20 lb. Glauber's salt.
Green.—Use in the dye-bath 3 lb. Diamine green B, 3 lb. soda and 20 lb. Glauber's salt, working at the boil to shade.
Dark Green.—Dye with 3 lb. Diamine dark green N, 3 lb. soda and 20 lb. Glauber's salt.
Green.—Use in the bath 3 lb. Benzo green B B, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Dark Sea Green.—Dye with 5 oz. Diamine black H W, 3 oz. Diamine catechine G, 3 oz. Diamine fast yellow B, 3 lb. soda and 10 lb. Glauber's salt.
Pale Green.—Use in the dye-bath 3 lb. Diamine fast yellow B, 2 oz. Diamine black H W, 3 lb. soda and 10 lb. Glauber's salt.
Bright Pea Green.—Use in the dye-bath 1 oz. Thioflavine S, 1/4 oz. Diamine sky blue F F and 20 lb. Glauber's salt.
Dark Green.—Use 1-3/4 lb. Diamine green G, 3/4 lb. Oxydiamine yellow G G, 3 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour.
Deep Green.—Use 1-3/4 lb. Diamine green G, 3/4 lb. Diamine black B H, 1/2 lb. Oxydiamine yellow G G, 3 lb. soda, and 20 lb. Glauber's salt.
Sea Green.—Use 2 oz. Dianil yellow R, 2-1/2 oz. Dianil blue B, 1-3/4 oz. Dianil dark blue R, 1 lb. soda, and 20 lb. salt, working at the boil.
Leaf Green.—Dye with 1-1/2 lb. Dianil yellow 3 G, 1 lb. Dianil blue B, 11 oz. Dianil blue 2 R, 3 lb. soda, and 20 lb. salt at the boil for one hour.
Deep Green.—Dye with 2-1/2 lb. Dianil yellow 3 G, 2-1/2 lb. Dianil blue 2 R, 6 oz. Dianil dark blue R, 3 lb. soda, and 20 lb. salt at the boil for one hour.
Greens are largely produced by mixing yellows and blues together as will be seen from the recipes given above; the particular shade of green which is got from a combination of blue and green depends upon the quality of the dye-stuffs used: thus, to produce bright greens of a pure tone, it is essential that the yellow used shall have a greenish tone like Thioflavine S, Thiazole yellow, or Dianil yellow 3 G, while the blue must also have a greenish tone like Diamine sky blue, Benzo blue 3 B, etc. By using yellows like Diamine fast yellow R, and dark blues like Benzo azurine 3 R, Diamine blue R W, Dianil dark blue R, the green which is got is darker and duller in tone. The addition of such a dye as Diamine black B H throws the shade more on to an olive, while a brown dye-stuff, like Diamine brown M, or an orange dye, like Titan orange N, throws the green on to a sage tone. Examples of these effects will be found among the recipes given above.
It may be added here that by using smaller quantities, but in the same proportions as given in the above recipes, a great range of tints and shades of green can be dyed from very pale to very deep.
Bright Blue.—Prepare a dye-bath with 1/2 lb. Congo blue 2 B, 5 lb. salt, 5 lb. phosphate of soda, 2 lb. soap. Work at the boil for one hour, then rinse and dry.
Dark Navy.—Prepare a dye-bath with 1 lb. Diamine black R O, 2 lb. Diamine blue 3 R, 8 lb. Glauber's salt, 2 lb. soap. Enter the cotton at 180 deg. F., and boil for one hour.
Pale Blue.—Prepare a dye-bath with 10 lb. salt, 3 lb. soda, 3 oz. diamine blue 3 R. Work for one hour at the boil, then lift, wash and dry.
Sky Blue.—Prepare a dye-bath with 2 lb. Titan como G, 20 lb. common salt, 2 oz. acetic acid. Work at the boil for half an hour, then lift, wash and dry.
Bright Blue.—Prepare the dye-bath with 1-1/2 lb. Chicago blue 6 B, 20 lb. Glauber's salt, 3 lb. soap. Work at the boil for one hour, then lift, wash and dry.
Pale Sky Blue.—Make the dye-bath with 1 oz. Chicago blue 6 B, 10 lb. Glauber's salt, 2 lb. soap. Work at the boil for one hour, then lift, wash and dry.
Sky Blue.—Prepare the dye-bath with 1 lb. Diamine sky blue F F, 1 lb. Turkey-red oil, 20 lb. Glauber's salt. Dye at the boil for one hour.
Dark Blue.—Prepare the dye-bath with 2-1/2 lb. Diamineral blue R, 2-1/2 lb. Diamine deep black Cr, 1 lb. Turkey-red oil, 40 lb. Glauber's salt. Dye at the boil for one hour.
Dark Blue.—Prepare the dye-bath with 3 lb. Triamine black B, 15 lb. Glauber's salt, in 50 gallons of water. Enter at 150 deg. F., and boil for one hour. Allow the goods to remain until the water is cold, when the dye-bath will be completely exhausted.
Blue.—Prepare the dye-bath with 2 lb. Diamine steel blue L, 2 lb. soda, 15 lb. Glauber's salt. Dye at the boil for one hour.
Blue.—Prepare the dye-bath with 4 lb. Diamine blue B G, 2 lb. soda, 20 lb. Glauber's salt. Dye at the boil for one hour. In shade this is very similar to that got with Diamine brilliant blue G, which however should be used for light shades on account of its brightness. For deep shades Diamine blue B G, is preferable, because of its greater tinctorial power.
Light Indigo Blue.—Prepare the dye-bath with 1 lb. Paramine indigo blue, 2 lb. soda, 20 lb. Glauber's salt. Enter at about 150 deg. F., and dye at the boil for one hour.
Navy Blue.—Prepare the dye-bath with 4 lb. Paramine navy blue R, 2 lb. soda, 20 lb. Glauber's salt. Enter at about 150 deg. F., and dye at the boil for one hour.
Blue.—Prepare the dye-bath with 1 lb. Paramine navy blue R, 2 lb. soda, 20 lb. Glauber's salt. Enter at about 150 deg. F., and dye at the boil for one hour.
Navy Blue.—Prepare the dye-bath with 4 lb. Benzo chrome black blue B, 15 lb. Glauber's salt, 3 lb. soda. Work at the boil for one hour; lift, rinse and dry.
Grey Blue.—Prepare the dye-bath with 2 lb. Paramine blue black S, 2 lb. soda, 20 lb. Glauber's salt. Enter at 150 deg. F., and dye for one hour at boil.
Blue.—Prepare the dye-bath with 1 lb. Paramine blue B, 2 lb. soda, 20 lb. Glauber's salt. Enter at about 150 deg. F., and dye at the boil for one hour.
Slate Blue.—Prepare the dye-bath with 1/4 lb. Diamine black B H, 3/4 oz. Diamine fast yellow B, 2 lb. soda, and 10 lb. Glauber's salt. Dye at the boil to shade.
Deep Blue.—Use 3-1/4 lb. Diamine blue B X, 1/2 lb. Oxydiamine black N, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Blue.—Dye at the boil for one hour with 1-1/2 lb. Diamine sky blue, 2 oz. Diamine green B, 2 lb. soda and 10 lb. Glauber's salt.
Navy.—Dye with 1 lb. Dianil dark blue R, 8 oz. Dianil black C R, 5 lb. soda and 20 lb. salt at the boil for one hour.
Dark Navy.—Use 2 lb. Dianil blue B, 2 lb. Dianil dark blue R, 3/4 lb. Dianil black C R, 2 lb. soda and 25 lb. salt, working at the boil for one hour.
Deep Blue.—Dye with 3-1/2 lb. Diamine blue black E, 5 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Deep Blue.—Dye with 3 lb. Zambesi black B R, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Dark Navy.—Use 3 lb. Dianil dark blue R, 3 lb. caustic soda 70 deg. Tw., and 25 lb. salt, working at the boil for one hour.
Violet Blue.—Dye with 3 lb. Dianil dark blue 3 R and 25 lb. salt at the boil for one hour.
Bright Blue.—Use 1 lb. Dianil blue B, and 20 lb. salt, working at the boil for one hour.
Full Blue.—Dye with 3 lb. Brilliant azurine 5 G, 5 lb. common salt, 5 lb. phosphate of soda and 2 lb. soap at the boil for one hour.
Dark Blue.—Dye with 3 lb. Erie blue B X, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Pale Blue.—Dye with 1 lb. Chicago blue 6 B, 3 lb. soda and 20 lb. salt at the boil for one hour.
Deep Blue.—Dye with 1-1/2 lb. Oxydiamine black A, 2 lb. Diamine deep blue R, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Blue.—Dye with 6 oz. Diamine blue 3 B, 1-1/2 oz. Diamine sky blue F F, 3 lb. soda and 10 lb. Glauber's salt.
Navy.—Dye with 4 lb. Diamine new blue R, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Dark Navy.—Dye with 1-3/4 lb. Diamineral blue R, 3 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Sky Blue.—Prepare the dye-bath with 6 oz. Diamine sky blue F F, 3 lb. soda and 10 lb. Glauber's salt, working at the boil for one hour.
Dark Blue.—Use in the dye-bath 3 lb. Diamine blue R W, 2 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour.
Dark Blue.—Prepare the dye-bath with 3 lb. Triamine black B T, and 15 lb. Glauber's salt; work at the boil to shade.
Blue.—Use 2 lb. Direct indigo blue and 15 lb. Glauber's salt; work at the boil.
Bright Blue.—Use in the dye-bath 3 lb. Titan como S N, 2 lb. acetic acid and 20 lb. salt, working at the boil for one hour.
Turquoise Blue.—Dye with 1 lb. Diamine sky blue, 1 oz. Diamine fast yellow B, 2 lb. soda and 10 lb. Glauber's salt, working at the boil to shade.
Dark Navy.—Use 4 lb. Titan navy R, and 20 lb. salt at the boil for one hour.
Green Blue.—Dye with 1 lb. Dianil blue G, 2-1/2 oz. Dianil yellow G, 1 lb. soda and 20 lb. salt at the boil for one hour.
Many more formulae could have been given, but the above will perhaps suffice; they include all the best of the direct blues. Paler tints of blue may be got by using from 1 to 2 per cent. of any of these blues and also of the many direct blacks now on the market. The direct blues as a rule have a good degree of fastness to light.
Lilac.—Prepare a dye-bath with 1/4 lb. Hessian brown 2 M, 1 oz. Azo mauve A M, 1 lb. soap, 2 lb. soda, 10 lb. salt. Work at the boil for one hour, then lift, wash and dry.
Plum.—Dye with 3 lb. Oxydiamine violet G, 3 lb. soda and 20 lb. salt.
Dark Plum.—Use in the dye-bath 3 lb. Oxydiamine violet B, 3 lb. soda and 20 lb. Glauber's salt, working at the boil.
Violet.—Make the dye-bath with 3/4 lb. Oxydiamine violet B, 1 lb. soda and 10 lb. Glauber's salt, and dye at the boil to shade.
Violet.—Dye with 12 oz. Dianil blue 4 R, 2 oz. Dianil blue B and 10 lb. salt at the boil.
Lilac.—Dye with 1-1/2 oz. Diamine rose G D, 3/4 oz. Diamine sky blue F F, 1 lb. soda and 10 lb. Glauber's salt at the boil to shade.
Red Violet.—Make the dye-bath with 1/2 lb. Diamine violet N, 1/2 oz. Diamine brilliant blue G, 1 lb. soda and 10 lb. Glauber's salt, working at the boil.
Red Violet.—Dye with 1 lb. Diamine violet N, 1 lb. soda and 10 lb. Glauber's salt.
Bright Red Lilac.—Dye with 1-3/4 lb. Erika B N, 4 oz. Chicago blue 4 R, 3 lb. soda and 20 lb. Glauber's salt at the boil.
Grey Lilac.—Dye with 12 oz. Neutral grey G, 3 oz. erika B N, 1 lb. soda and 10 lb. Glauber's salt at the boil for one hour.
Pale Lilac.—Dye with 2-1/2 oz. Dianil claret B, 2-1/2 oz. Dianil blue 4 R, and 10 lb. salt.
Light Plum.—Dye with 10 oz. Dianil claret B, 10 oz. Dianil blue and 20 lb. salt.
Dull Lilac.—Dye with 1/2 lb. Diamine brown V, 1 lb. soda and 10 lb. Glauber's salt.
Heliotrope.—Dye with 4 oz. Heliotrope 2 B, 1 lb. soda and 10 lb. Glauber's salt.
Plum.—Dye with 3 lb. Congo Corinth B, 3 lb. soda and 10 lb. Glauber's salt.
Dull Violet.—Use in the dye-bath 1-1/2 lb. Chicago blue 4 R, 14 oz. Erika B N, 3 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour.
Red Lilac.—Dye with 6 oz. Oxydiamine violet G, 2 oz. Oxydiamine violet B, 1 lb. soda and 10 lb. Glauber's salt at the boil for one hour.
Violet.—Dye with 3 oz. Diamine violet N, 2 oz. diamine blue 3 R, 1 lb. soda and 10 lb. Glauber's salt.
Fawn Drab.—Prepare a dye-bath with 1 lb. Cachou de laval, 1/4 oz. Benzo purpurine B. Enter the cotton into this bath in the cold and heat to the boil, taking about one hour for the operation, then add 4 lb. common salt and boil for three-quarters of an hour longer; lift, wash and dry.
Pale Olive Brown.—The dye-bath is made with 1 lb. Diamine bronze G, 1 oz. Cotton brown N, 3 oz. Diamine gold, 5 lb. soda, 15 lb. Glauber's salt. Work at the boil for one hour, then lift, wash and dry.
Red Brown.—Prepare a dye-bath with 1-3/4 lb. Cotton yellow, 4 lb. Hessian brown 2 B N, 2 lb. Diamine black R O, 1 lb. soda, 2 lb. salt. Enter the goods at 180 deg. F., then raise to the boil and work to the shade; lift, wash and dry.
Brown Drab.—Prepare a dye-bath with 1/4 lb. Cotton brown N, 3/4 oz. Diamine yellow N, 3/4 oz. Diamine black B O, 15 lb. phosphate of soda, 3 lb. soap. Work at the boil for one hour.
Gold Brown.—Prepare the dye-bath with 16-1/4 oz. Toluylene orange G, 9-1/2 oz. Toluylene orange R, 4-3/4 oz. azo mauve, 2-1/2 lb. soap, 5 lb. soda. Dye at the boil for one hour.
Chestnut Brown.—Prepare a dye-bath with 10 lb. common salt, 2 lb. Benzo brown G, 1/2 lb. Benzo azurine G, 1/2 lb. Chrysophenine. Enter the goods at 150 deg. F., raise to the boil and dye boiling for one hour.
Purple Brown.—Prepare a dye-bath with 10 lb. common salt, 2 lb. Benzo brown N B, 1 lb. Azo violet. Enter the cotton at 150 deg. F., raise to the boil and dye boiling for an hour; lift, wash and dry.
Brown.—Prepare a dye-bath with 5 lb. soda, 10 lb. Glauber's salt, 12 oz. Chrysamine, 1 oz. Benzo purpurine, 6-1/4 oz. Benzo azurine. Dye at the boil for one hour, rinse and dry. The brown thus got is fast to washing.
Dark Chestnut Brown.—Prepare a dye-bath with 10 lb. salt, 3 lb. Benzo brown N B X, raise to 150 deg. F., enter goods, heat to boil, and work for one hour; lift, rinse and dry.
Dark Brown.—Prepare a dye-bath with 20 oz. Glauber's salt per gallon of water used, 2-1/2 lb. soap, 1-1/2 lb. Diamine black R O, 2 lb. Cotton brown N. Enter the yarn at 180 deg. F., give three turns, raise temperature to boil, and work to shade; lift, rinse and wash.
Gold Brown.—Prepare the dye-bath with 4 lb. Titan gold, 50 lb. salt. Work at the boil for thirty minutes, then lift, wash and dry. The dye-bath is not exhausted, only about 3 lb. of the colour being taken up by the cotton. It may, therefore, be kept for further lots, adding 3 lb. more colour and about 20 lb. more salt for each batch of cotton, or if it is not desired to keep the bath, add less colour to start with, and towards the end of the operation add more salt.
Brown.—Prepare the dye-bath with 4 lb. Paramine brown G, 20 lb. Glauber's salt, 2 lb. soda. Dye at the boil for one hour.
Light Brown.—Prepare the dye-bath with 3 lb. Diamine catechine G, 3 lb. soda, 15 lb. Glauber's salt. Dye at the boil for one hour.
Dark Brown.—Prepare the dye-bath with 5 lb. Diamine catechine B, 3 lb. soda, 15 lb. Glauber's salt. Dye at the boil for one hour.
Dark Drab.—Prepare the dye-bath with 1 lb. Titan brown Y, 3 oz. Columbia green, 32-3/4 oz. Diamine bronze, 17 lb. Glauber's salt. Work at the boil for one hour, then lift, wash and dry.
Pale Brown.—The dye-bath is made with 2 lb. Mikado orange 4 R, 3 oz. Benzo fast grey, 30 lb. Glauber's salt. Work at the boil for one hour, then lift, ash and dry.
Gold Brown.—Make a dye-bath with 1 lb. Titan gold, 50 lb. common salt. Enter at the boil, work for an hour, then lift, wash and dry. Keep the bath for another lot of goods; it will only require the addition of about 14 oz. of colour and 10 lb. salt.
Buff Brown.—Make the dye-bath with 3/4 lb. Titan gold, 1/4 lb. Titan brown R, 5 oz. Titan blue 3 B, 40 lb. common salt. Work at the boil to shade, then lift, wash and dry.
Deep Chestnut Brown.—Make the dye-bath with 3 lb. Titan brown R, 1-1/2 lb. Titan blue R, 25 lb. common salt. Work at the boil for an hour, then lift, wash and dry.
Light Seal Brown.—Make the dye-bath with 10 lb. salt, 2 lb. soda, 14 oz. Oxyphenine, 3/4 lb. Atlas red R, 6 oz. Diamine blue B X. Work at the boil to shade, then lift, wash and dry.
Orange Brown.—Make a dye-bath with 10 lb. salt, 2 lb soda, 14 oz. Oxyphenine, 1 lb. Atlas red R, 1 oz. Diamine blue B X. Work at the boil to shade, then lift, wash and dry.
Pale Nut Brown.—Use in the dye-bath 4-1/2 oz. Diamine catechine G, 1 oz. Diamine brown M, 1 oz. Diamine catechine B, 2 lb. soda and 10 lb. Glauber's salt, working at the boil for one hour.
Walnut Brown.—Dye with 1 lb. Diamine brown M, 3 oz. Diamine orange G, 2 oz. Diamine black H W, 2 lb. soda and 10 lb. Glauber's salt at the boil for one hour.
Black Brown.—Use in the dye-bath 3 lb. Diamine brown M, 3/4 lb. Diamine blue black R, 3 lb. soda and 20 lb. Glauber's salt, working at the boil.
Reddish Brown.—Dye with 2 lb. Dianil brown R, 5 lb. salt and 5 lb. phosphate of soda at the boil for one hour.
Chocolate Brown.—Dye with 2 lb. Dianil brown T, 5 lb. phosphate of soda and 5 lb. salt at the boil for one hour.
Dark Brown.—Dye with 2 lb. Dianil dark brown, 5 lb. salt and 5 lb. phosphate of soda at the boil for one hour.
Light Brown.—Prepare the dye-bath with 5 lb. Diamine catechine G, 3 lb. soda and 15 lb. Glauber's salt.
Brown.—Dye with 2-1/4 lb. Cotton brown N, 4 oz. Diamine black H W, 2 lb. soda and 20 lb. Glauber's salt at the boil for one hour.
Dark Walnut Brown.—Make the dye-bath with 3-1/4 lb. Diamine brown M, 6 oz. Diamine catechine B, 6 oz. Diamine red 5 B, 2 lb. soda and 20 lb. Glauber's salt; work at the boil.
Dark Chestnut Brown.—Dye with 2-1/2 lb. Dianil brown R, 1 lb. soda and 20 lb. salt at the boil.
Dark Brown.—Dye with 2 lb. Dianil brown 3 G O, 2 lb. Dianil brown B D, 1 lb. Dianil red 4 B, 3 lb. soda and 25 lb. salt at the boil for one hour.
Brown.—Prepare the dye-bath with 5 lb. Mikado brown M and 25 lb. salt; work the cotton in this at the boil for one hour.
Nut Brown.—Use in the dye-bath 2-1/2 lb. Benzo brown G and 15 lb. salt, working at the boil.
Dark Brown.—Use in the dye-bath 3 lb. Benzo brown N B and 15 lb. Glauber's salt, working at the boil.
Dark Brown.—Make the dye-bath with 4 lb. Diphenyl brown B N, 10 lb. Glauber's salt and 4 lb. soap, working at the boil to shade.
Black Brown.—Use in the dye-bath 2-1/2 lb. Dianil brown 3 G O, 1-1/2 lb. Dianil brown G, 3/4 lb. Dianil dark blue R, 3 lb. soda and 25 lb. salt.
Dark Brown.—Dye with 1-1/2 lb. Zambesi black D, 1-1/4 lb. Brilliant orange G, 3 lb. soda and 20 lb. Glauber's salt at the boil to shade.
Gold Brown.—Dye with 2 lb. Curcumine S, 1 lb. Columbia orange R, 5 oz. Columbia black F B, 3 lb. soda and 15 lb. Glauber's salt at the boil.
Dark Chestnut.—Dye at the boil with 2 lb. Columbia Orange R, 8 oz. Columbia black F B, 2 lb. soda and 10 lb. Glauber's salt.
Sage Brown.—Dye with 1 lb. Zambesi black D, 1 lb. Curcumine S, 3/4 lb. Diamine orange G D, 3 lb. soda and 30 lb. Glauber's salt at the boil.
Deep Brown.—Dye 3-1/2 lb. Diamine brown M, 3/4 lb. Oxydiamine orange G, 3/4 lb. Diamine black H W, 3 lb. soda and 20 lb. Glauber's salt at the boil.
Chestnut.—Dye with 2-1/2 lb. Diamine brown G, 3/4 lb. Oxydiamine orange R, 3 lb. soda and 20 lb. Glauber's salt.
Pale Walnut Brown.—Dye with 3-1/2 lb. Diamine brown M, 3/4 lb. Oxydiamine orange G, 1-1/2 oz. Diamine black B H, 3 lb. soda and 20 lb. Glauber's salt.
Various other browns may be obtained by combining the various direct browns together or with other direct dyes. The use of a yellow or orange will brighten them; that of a red will redden the shade; the addition of a dark blue or a black will darken the shade considerably. It may be useful to remember that a combination of red, orange and blue or black produces a brown, and by using various proportions a great range of shades can be dyed.
Black.—Prepare a dye-bath with 6 lb. Diamine black R O, 2 oz. Thioflavine S, 2 lb. soap, 10 lb. salt. Enter the cotton at the boil and dye for one hour; lift, wash and dry.
Black.—Prepare the dye-bath with 5 lb. Direct deep black E extra, and 1/2 to 1-1/2 oz. common salt per gallon of water. Dye at the boil for one hour.
Deep Black.—Prepare the dye-bath with 5-1/2 lb. Diamine deep black R B, 2 lb. soda, 20 lb. Glauber's salt. Dye at the boil for one hour; lift, wash and dry.
Black.—Prepare the dye-bath with 5 lb. Direct triamine black G X, 15 lb. Glauber's salt. Dye for one hour at the boil; lift, rinse and dry. In working for from two to three hours the dye-bath will exhaust completely.
Black.—Prepare the dye-bath with 5 lb. Oxydiamine black A, 20 lb. Glauber's salt, 2 lb. soda. Dye at the boil for one hour.
Black.—Prepare the dye-bath with 6 lb. Pluto black B. Dye at the boil for one hour with the addition of 3/4 to 1-1/4 oz. Glauber's salt, 1/2 to 3/4 oz. soda ash per gallon of liquor. To develop the shade it is necessary to dye in a boiling liquor.
Black.—Use 2-1/2 lb. Diamine jet black Cr, 2-1/2 lb. Diamine jet black R B, 2 lb. soda, and 20 lb. Glauber's salt, working at the boil for one hour.
Black.—Use 6 lb. Oxydiamine black N R, 2 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour.
Black.—Use 6 lb. Columbia Black F B B, 3 lb. soda and 20 lb. Glauber's salt, working at the boil to shade.
Besides the blacks given in the above recipes, there are other brands which are used in the same way, and vary slightly in the shade of black they give.
All the direct blacks require working in strong baths to give anything like black shades; they all have, more or less, a bluish tone, which can be changed to a jetter shade by the addition of a yellow or green dye in small proportions, which has been done in one of the recipes given above.
By coupling, chroming or developing, the direct blacks can be made to give full, deep and fast blacks, and examples of their use in this manner will be found in following sections.
By using all the direct blacks in proportions varying from 1/4 to 1 per cent. of dye-stuff to the weight of the cotton they give greys of various tints and depths; a few examples of such greys will now be given.
Blue Grey.—Prepare the dye-bath with 1/2 lb. Oxydiamine black A, 1 lb. soda, 10 lb. Glauber's salt. Dye at the boil for one hour.
Bright Grey.—Prepare a dye-bath with 4-1/2 oz. Azo mauve A M, 1-1/2 oz. Direct yellow G, 3 lb. soda, 15 lb. common salt.
Silver Grey.—Prepare the dye-bath with 1/2 oz. Neutral grey G, 10 lb. sulphate of soda. Work at the boil to shade, then lift, wash and dry.
Slate.—Dye in a bath with 1/2 lb. Diamine black B H, 3 oz. Diamine bronze G, 15 lb. Glauber's salt at the boil for three-quarters of an hour.
Bronze Grey.—Prepare a dye-bath with 1/2 lb. Diamine bronze G, 15 lb. Glauber's salt, 3 lb. soap. Enter at about 160 deg. F., raise to boil and work for one hour; lift, wash and dry.
Dark Slate.—Prepare a dye-bath with 10 lb. Glauber's salt, 1-1/2 lb. soap, 1 lb. Diamine black R O, 2 lb. Cotton brown N. Heat to about 150 deg. F. Enter the goods, work for a short time, then raise to the boil and work for one hour; lift, wash and dry.
Green Grey.—Prepare a dye-bath with 10 lb. Glauber's salt, 1 lb. Diamine black R O, 3/4 oz. Thioflavine S. Enter at from 150 deg. Tw. to 180 deg. F., raise to boil and dye for one hour; wash and dry.
Light Slate.—Prepare a dye-bath containing 2-1/4 lb. soap, 15 lb. Glauber's salt, 6 oz. Diamine black R O, 1/2 oz. thioflavine S. Enter cotton at 140 deg. F., work a little, then heat to boil and dye to shade; lift, wash and dry.
Grey.—Prepare the dye-bath with 1/2 lb. Diamine grey G, 1/2 oz. Diamine scarlet B, 1 lb. soda, 1 lb. soap, 5 lb. Glauber's salt. Dye for one hour at the boil.
Light Grey.—Prepare the dye-bath with 1 lb. Diamine grey G, 1 lb. soda, 1 lb. soap, 5 lb. Glauber's salt. Dye for one hour at the boil; lift, rinse and dry.
It may be convenient here to deal with the question of the fastness of the direct dyes to such influences as light, air, acids, alkalies, washing and soaping, that have a very material influence on the use of these dyes in dyeing various fabrics. This matter can only be dealt with here in very general terms, for space is limited and the dyes are too numerous for detailed mention. They vary very greatly in degrees of fastness, some are absolutely fast to all influences; the blacks are among the fastest, generally these resist washing and soaping, stand acids well and are fast to alkalies, light however affects them more or less, though they cannot be reckoned fugitive colours. The few direct greens known are good colours; they stand washing, soaping and light well, but they are affected by acids and alkalies. The blues vary very much, generally they stand soaping and have a fair degree of fastness to light, acids have but little action, alkalies tend to redden the shade, while heat also affects them. The direct browns are very variable; they are in general not fast to light; they stand washing and soaping and resist alkalies, but are altered by acids slightly. The yellows rank among the fastest of colours to light and washing and soaping; acids have but little effect; they are reddened by alkalies. Among the reds there is great variation in properties, generally they are not fast to light, standing washing and soaping well and resisting weak alkalies; some of them, such as the Benzo purpurines and Congo reds are very sensitive to acids, being turned blue with very weak acids, but on washing or soaping the original colour comes back; others, like the Titan reds, Diamine reds and Delta purpurines are not so sensitive, but these are affected by moderately strong acids; there are one or two reds like Benzo fast scarlet 4 B S and Purpuramine D H, which are fast to acids. The depth of shade which is dyed has some considerable influence on the degree of fastness, the deeper shades of a colour are always faster than the paler shades, particularly as regards light, a difference of 1/2 per cent, of dye-stuff has been known to make a very appreciable degree of difference as regards the fastness of a colour to light.
In dyeing cotton with all the direct dyes, it is found that the whole of the dye-stuff is not removed from the dye-bath, how much is taken up by the cotton, and the depth of the shade which is dyed upon the cotton chiefly depends upon three factors:—
(1) Volume of water used. (2) Quantity of saline salts used. (3) Degree of affinity of the dye-stuff for the fibre.
There may also be some minor factors such as temperature at which the dyeing is carried on, the character and condition of the fabrics being dyed, etc.
The volume of water used in making the dye-bath has a very great influence upon the amount of dye taken up by the cotton, the greater the volume of water the less dye is absorbed and the paler the colour which is produced upon the fibre. It is therefore important to use as little water as possible in making up the dye-bath, indeed, for anything like good results to be obtained with some dyes, especially those of the sulphur series like Vidal black, Immedial blacks, Katigen browns, Cross-dye blacks, Amidazol blacks, etc., it is necessary to employ what is called a short bath, that is making it as strong as possible. The proportion of water with such dyes should not exceed fifteen times the weight of the cotton being dyed, that is, for every pound of cotton, 1-1/2 gallons of water can be allowed. This will suit the dyeing of yarns and loose fabrics like knitted stockings and hosiery goods very well. In the case of dyeing piece goods on a jigger or continuous dyeing machines even stronger liquors can be used with advantage. With some of the older, direct dyes like Congo red, Benzo azurine, Diamine scarlets, the proportion of water may be increased to twenty times the weight of the cotton. In any case the quantity of water used should not exceed twenty-five times the weight of the cotton.
The second factor, the quantity of saline salts, like Glauber's salt, soda, borax, etc., added in the dyeing, is not without influence, generally the more that is added the more dye there is left in the bath, but here again much depends upon the salt and the colouring matters used. Some salts, more particularly Glauber's salt and common salt, tend to throw some dye-stuffs out of the bath, and so the more there is used of them the deeper the shade produced on the fabric. It is quite impossible, having regard to the scope of this book, to deal with this question in detail. The dyer should ascertain for himself the best salts and the best proportions of these to use with the particular dyes he is using. The recipes given above will give him some ideas on this point.
The third factor, the degree of affinity of the dye for the cotton fibre, has some influence on the depth of shade which can be dyed from any given strength of the dye-bath. There is a very considerable difference among the direct dyes in this respect. There are some which have a fair degree of affinity, while there are others which have but little affinity, and while in the former case there is little dye left in the bath, in the latter case there is a good deal. When dyeing plain shades with single dye-stuffs this is not of much moment, because if the bath be kept for further use, as will be spoken of presently, the bath may be brought up to its original strength by adding a proportionate amount of dye-stuff, but when compound shades are being dyed, using two or more dyes, then this feature has some influence, for they will not be absorbed by the fibre in the same proportion as they were put in the bath, and so when making up the dye-bath for the second lot, and adding the same proportion of dyes, the shade which is produced will not be quite the same, for the first lot of cotton in taking up the dyes in varying quantities has altered their relative proportions, and so the bath for the second lot of cotton will actually contain more of one dye than did the first bath, and the influence of this excess of the one constituent will show itself in the shade ultimately dyed. The more lots of cotton there are dyed in the bath the greater will this influence be. The dyer must by practical experience find out for himself in what direction this feature of the direct dyes exerts its influence on the particular dyes he is working with and make due allowance.
It is found in practice that from one-fourth to one-half of the original weight of dye-stuff is left in the bath, and in order to be as economical as possible a custom has arisen of keeping the bath and using it again for dyeing further lots of cotton. In thus making a continuous use of dye-baths it is important in preparing the baths for the next lot of cotton to add first the requisite quantities of dye-stuffs, how much will depend upon the factors and conditions already detailed, but from one-half to three-fourths of the original quantities are added. Practical experience alone is the guide to be followed.
Having added the dye-stuff, then sufficient water must be added to bring up the volume of the bath to the proper amount, for it will have lost some. The loss of water arises from two sources: first there is the evaporation, which always occurs when dye-baths are heated up, and, second, there is the mechanical loss due to its absorption by the material which is being dyed. When a piece of cotton or other textile fabric is immersed in a dye liquor it absorbs mechanically some of it, and this amount may be roughly put down as about its own weight; thus 100 lb. weight of cotton will take up 10 gallons of liquor and carry that quantity out of the bath. To some extent this may be minimised by a previous wetting out of the cotton, which will then have in it as much liquor as it will take up, and so practically no more will be taken up from the dye-bath. Any loss of volume which may thus occur can be remedied by the addition of water.
The dye-baths containing in solution, in addition to the dye-stuff, salt, or Glauber's salt, or any other added substance, the cotton in taking up the dye liquor will of course take up some of these in proportion to the volume of liquor absorbed. The amount may range from 4 oz. to 1 lb. per gallon of liquor, and if 100 lb. cotton is being dyed and takes up from 10 to 15 gallons of liquor, it is obvious that it must absorb from 3 to 10 lb. of saline matter, and as the salinity of the dye liquor is of some importance in dyeing direct colours, in making up the bath for the next lot of cotton this must be allowed for and suitable additions made. In order to do this properly it is a good plan to rely upon the Twaddell.
The dyer should take the Twaddell of his bath before use and always make up his baths to that strength. This will be found to range from 3 deg. to 12 deg. Tw.
Thus, for instance, a dye-bath made from 120 gallons of water with 20 lb. to 25 lb. common salt or Glauber's salt with the dye-stuffs will stand at 4 deg. Tw., one made with 50 lb. common salt or Glauber's salt at 8 deg. Tw., while one which is made with 80 lb. to 100 lb. salt will stand at 12 deg. to 13 deg. Tw. If the dyer always maintains his liquors at one uniform degree Twaddell he can invariably depend upon getting uniform shades from his dye-baths. This uniform strength is attained by adding more salt or more water as the case may require.
Of course the continuous working of dye-baths cannot go on for ever; sooner or later the baths become thick and dirty, and then they must be thrown away and a new bath started.
(2) DIRECT DYEING FOLLOWED BY FIXATION WITH METALLIC SALTS.
It is an acknowledged principle in dyeing that to produce colours fast to washing, soaping and rubbing, there must be produced on the fibre an insoluble coloured substance. Now as the direct dyes do not essentially produce such insoluble bodies when dyed on the cotton, the colours they form are not always fast to washing and soaping. It has been ascertained, however, that some of the direct dyes, e.g., Benzo azurine, Chicago blue, Catechu browns, Diamine blues, Diamine browns, etc., are capable of uniting with metallic bodies to form insoluble colour lakes, and this combination can take place on the fibre. Fast shades may be dyed with the dye-stuffs named above, and with others of this group, by first dyeing them in the usual way, then passing through a boiling bath containing bichromate of potash or copper sulphate, either together or separately. The two fixing agents here named have been found to be the best, although others, as, for instance, zinc sulphate, chromium fluoride and iron sulphate have been tried. With some dyes there is little or no alteration in shade, but in others there is some change, thus the blues as a rule tend to become greener in tone, and browns also tend to acquire a greener tone and deeper shade. The treated shades thus obtained are notable for considerable fastness to washing, soaping and light. It is to be noted that bichromate of potash exercises both a fixing and an oxidising action on dye-stuffs, hence it is needful to use it with some degree of caution and not in too great an amount, otherwise with some dyes there is a risk of over-oxidation, and in consequence poor shades will be developed. The following recipes will serve to show what dyes may thus be used, and the colours that can be obtained with them.
Dark Red.—Use in the dye-bath 3 lb. Diamine fast red F, 3 lb. soda and 20 lb. Glauber's salt, work at the boil for one hour, then lift, rinse and pass into a boiling bath containing 3 lb. fluoride of chromium for ten to fifteen minutes, then lift, rinse and dry. By using 1 lb. of the dye-stuff in the same way a light red shade is got.
Orange.—Dye at the boil for one hour with 1 lb. Chrysamine G, 3 lb. soap and 10 lb. Glauber's salt, then rinse and fix in a fresh boiling bath with 1 lb. bichromate of potash, 3 lb. sulphate of copper and 2 lb. acetic acid.
Yellow.—Dye with 3-1/2 lb. Diamine yellow N, 3 lb. soap and 15 lb. phosphate of soda, then fix with 4 lb. fluoride of chromium.
Gold Yellow.—Prepare the dye-bath with 3 lb. Benzo chrome brown 5 G, 1 lb. soda ash, 12 lb. Glauber's salt. Dye at the boil for one hour and rinse. This gives an orange brown. To get the yellow shade, afterwards chrome with 3 lb. bichromate of potash, 3 lb. sulphate of copper, 1 lb. acetic acid, in a fresh bath. Enter at about 130 deg. F., bring to the boil, and boil for half an hour.
Pale Leaf Green.—Dye with 3 lb. Dianil yellow 3 G, 1 lb. Dianil yellow R, 1 lb. Dianil blue G, and 20 lb. salt, then fix with 3 lb. copper sulphate and 2 lb. acetic acid.
Leaf Green.—Dye with 3 lb. Dianil yellow 3 G, 3 lb. Dianil blue G, and 20 lb. salt, fixing with 4 lb. copper sulphate and 2 lb. acetic acid.
Dark Green.—Dye with 2 lb. Dianil yellow R, 1-1/2 lb. Dianil dark blue R, 1 lb. soda and 20 lb. salt, fixing with 3 lb. copper sulphate.
Pale Olive Green.—Dye with 2-3/4 lb. Diamine fast yellow B, 1-1/4 lb. Diamine blue R W, 3/4 lb. Diamine blue R W, 3/4 lb. Diamine catechine G; fix with 4 lb. sulphate of copper and 2 lb. acetic acid.
Russia Green.—Dye with 2-1/2 lb. Diamine blue R W, 10 oz. Diamine dark blue B, 2-1/2 lb. Diamine fast yellow B, 3 lb. soda and 20 lb. Glauber's salt; fix with 4 lb. sulphate of copper and 2 lb. acetic acid.
Blue Green.—Dye with 1-3/4 lb. Diamine sky blue F F, 6 oz. Diamine fast yellow B, 1 lb. soda and 10 lb. Glauber's salt; fix with 2 lb. sulphate of copper and 1 lb. acetic acid.
Bronze Green.—Use in the bath at the boil 4 lb. Diamine bronze G, 2 lb. soda and 10 lb. Glauber's salt, then fix with 4 lb. fluoride of chromium.
Pea Green.—Dye in a boiling bath with 1/2 lb. Diamine sky blue F F, 2-1/4 lb. Diamine fast yellow A, 1 lb. soda and 10 lb. Glauber's salt, then fix in a fresh bath with 2 lb. sulphate of copper and 1 lb. acetic acid.
Leaf Green.—Dye at the boil for one hour in a bath containing 2-3/4 lb. Diamine fast yellow B, 1-3/4 lb. Diamine blue R W, 7 oz. Diamine catechine B, 2 lb. soda and 20 lb. Glauber's salt, then fix in a new bath with 4 lb. sulphate of copper and 2 lb. acetic acid.
Light Green.—Prepare the dye-bath with 7-1/4 oz. Diamine blue R W, 5-1/2 oz. Diamine orange B, 2 lb. Diamine fast yellow B, 1 lb. soda and 10 lb. Glauber's salt, work at the boil for one hour, then treat in a fresh bath with 3 lb. sulphate of copper.
Olive Green.—Dye with 2-1/4 lb. Chicago blue R W, 15 oz. Chrysamine G, 2 lb. soda and 10 lb. Glauber's salt; fix with 1 lb. bichromate of potash, 3 lb. sulphate of copper and 2 lb. acetic acid.
Pea Green.—Use in the dye-bath 3 lb. Chrysophenine G, 1 lb. Chicago blue 6 B, 2 lb. soda and 10 lb. Glauber's salt, working at the boil for one hour, then fix in a fresh boiling bath with 3 lb. sulphate of copper and 2 lb. acetic acid.
Green.—Dye with 2-3/4 lb. Chicago blue 6 B, 5 oz. Chrysamine G, 2 lb. soap and 20 lb. Glauber's salt; fix with 1 lb. bichromate of potash, 3 lb. sulphate of copper and 2 lb. acetic acid.
Dark Green.—Dye with 1-1/2 lb. Diamine green B, 1-1/2 oz. Diamine bronze G, 1 lb. Diamine fast yellow A, 3 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour, then lift, rinse and fix in a fresh boiling bath with 3 lb. fluoride of chromium for one to fifteen minutes.
Dark Bronze.—Use in the dye-bath 2-1/2 lb. Diamine bronze G, 3 lb. soda and 20 lb. Glauber's salt, working at the boil for one hour, then lift, rinse and fix with 3 lb. fluoride of chromium as above.
Dark Blue.—Prepare the dye-bath with 3 lb. Benzo blue R W, 10 lb. Glauber's salt; dye for one hour at the boil, then treat in fresh bath with 1 lb. sulphate of copper at the boil for half an hour.
Blue.—Dye with 1-3/4 lb. Diamine brilliant blue G, 1-1/4 lb. Diamine sky blue F F, 2 lb. soda and 20 lb. Glauber's salt; fix in a bath with 4 lb. sulphate of copper and 2 lb. acetic acid.
Light Navy.—Dye with 1 lb. Diamine blue 3 R, 2-1/4 lb. Diamine blue R W, 2 lb. soda and 20 lb. Glauber's salt; fix with 4 lb. sulphate of copper and 20 lb. acetic acid.
Bright Navy.—Dye with 4 lb. Diamine brilliant blue G, 2 lb. soda and 20 lb. Glauber's salt; fix with 4 lb. sulphate of copper and 2 lb. acetic acid.
Blue.—Dye with 3 lb. Chicago blue R W, 3 lb. soda and 20 lb. Glauber's salt; fix with 3 lb. sulphate of copper and 2 lb. acetic acid.
Dark Blue.— Dye with 3 lb. Chicago blue R W, 1-1/2 lb. Zambesi black F, 3 lb. soda and 20 lb. Glauber's salt; fix with 3 lb. sulphate of copper and 2 lb. acetic acid.
Deep Slate Blue.—Dye with 1-1/4 lb. Zambesi black F, 1-1/4 lb. Chicago blue B, 6 oz. Columbia yellow, 3 lb. soda and 20 lb. Glauber's salt; fix with 3 lb. sulphate of copper and 2 lb. acetic acid.
Light Blue.—Prepare the dye-bath with 2 oz. Diamine sky blue F F, 3/4 oz. Diamine fast yellow A, 1/2 lb. soda, 2 lb. soap and 5 lb. Glauber's salt; dye for one hour at the boil, then treat in a fresh bath with 1-1/2 lb. sulphate of copper for half an hour.
Dark Blue.—Prepare the dye-bath with 4 lb. Benzo chrome black blue B, 15 lb. Glauber's salt and 3 lb. soda. Work at the boil for one hour, then chrome in a fresh bath with 1 lb. bichromate of potash, 1 lb. sulphate of copper and 1/2 lb. sulphuric acid.
Dark Blue.—Dye with 2-1/2 lb. Diamineral blue R, 3 lb. soda and 20 lb. Glauber's salt; fix with 2 lb. sulphate of copper, 2 lb. bichromate of potash and 2 lb. acetic acid.
Turquoise Blue.—Dye with 1 lb. Chicago blue 6 B, 2 lb. soda and 10 lb. Glauber's salt, and fix with 3 lb. sulphate of copper and 2 lb. acetic acid.
Dark Turquoise Blue.—Dye with 3 lb. Chicago blue 4 B, 2 lb. soda and 10 lb. Glauber's salt, and fix with 3 lb. sulphate of copper and 2 lbs. acetic acid.
Black Blue.—Dye with 4-1/4 lb. Diamine dark blue B, 1 lb. Diamine new blue R, 2 lb. soda and 10 lb. Glauber's salt, fixing with 5 lb. sulphate of copper and 2 lb. acetic acid.
By mixing together the various Diamine blues a very great range of shades can be produced, from pale sky-blue tints to the deepest of blues.
Bright Blue.—Dye with 2-1/4 lb. Dianil blue B and 20 lb. Glauber's salt; fix with 3 lb. of fluoride of chromium.
Dark Blue.—Dye with 3 lb. Dianil blue B, 1 lb. Dianil dark blue R, 1 lb. soda and 20 lb. salt, fixing with 3 lb. fluoride of chromium.
Red Violet.—Dye with 1 lb. Dianil blue 4 R and 10 lb, salt, fixing with 4 lb. fluoride of chromium.
Dark Plum.—Dye with 3 lb. Dianil blue 4 R and 15 lb. salt, fixing with 4 lb. fluoride of chromium.
Red Violet.—Dye with 1 lb. Diamine blue 3 R, 1 lb. soda and 10 lb. Glauber's salt, fixing with 1-1/2 lb. sulphate of copper and 1 lb. acetic acid.
Red Plum.—Use 3-3/4 lb. Diamine blue 3 R, 3 lb. soda and 20 lb. Glauber's salt, fixing with 5 lb. sulphate of copper and 2 lb. acetic acid.
Dark Brown.—Prepare the dye-bath with 5 lb. Diamine catechine B, 3 lb. soda and 15 lb. Glauber's salt and dye at the boil for one hour, then treat with 2 lb. sulphate of copper and 2 lb. bichromate of potash.
Brown.—Prepare the dye-bath with 4 lb. Paramine brown C, 20 lb. Glauber's salt, 2 lb. soda and dye at the boil for one hour; treat with 3 lb. copper sulphate.
Light Brown.—Dye at the boil for one hour in a bath containing 5 lb. Diamine catechine G, 3 lb. soda and 15 lb. Glauber's salt, then treat in a fresh bath with 2 lb. sulphate of copper and 2 lb. bichromate of potash.
Dark Chestnut Brown.—Dye for an hour in a boiling bath with 2-1/4 lb. Diamine catechine G, 1-1/4 lb. Diamine fast yellow B, 3 lb. soda and 20 lb. Glauber's salt; then fix in a fresh boiling bath with 2 lb. sulphate of copper, 2 lb. bichromate of potash and 2 lb. acetic acid, working for fifteen to twenty minutes, then rinsing and drying.
Brown.—Use 3 lb. Catechu brown G K, 15 lb. Glauber's salt and 1/2 lb. soap; after dyeing for one hour at the boil treat in a fresh boiling bath with 3 lb. copper sulphate.
Dark Brown.—Dye at the boil for one hour with 3 lb. Catechu brown F K, 15 lb. Glauber's salt and 1 lb. soap, then treat in a fresh boiling bath with 3 lb. copper sulphate.
Brown.—Prepare the dye-bath with 9 oz. Diamine blue R W, 12-1/2 oz. Diamine orange B, 1-3/4 lb. Diamine fast yellow B, 2 lb. soda and 20 lb. Glauber's salt; after working for one hour at the boil treat in a fresh boiling bath with 4 lb. sulphate of copper.
Brown.—Prepare the dye-bath with 4 lb. Benzo chrome brown 2 R, 20 lb. Glauber's salt (crystals) and dye at the boil for one hour; afterwards treat with bichromate of potash and sulphate of copper.
Nut Brown.—Dye in a bath with 4 lb. Benzo chrome brown G and 20 lb. salt, then treat in a fresh bath with 4 lb. bichromate of potash, 4 lb. copper sulphate and 1 lb. acetic acid.
Chestnut Brown.—Dye at the boil for one hour in a bath containing 4 lb. Benzo chrome brown R, and boiling bath with 4 lb. bichromate of potash, 4 lb. sulphate of copper and 1 lb. acetic acid.
Dark Olive Brown.—Dye with 4 lb. Diamine bronze G, 1 lb. Diamine orange B, 2 lb. soda and 20 lb. Glauber's salt; fix with 5 lb. sulphate of copper and 2 lb. acetic acid.
Deep Brown.—Use in the Dye-bath 1-3/4 lb. Diamine brown B, 1-3/4 lb. Diamine fast yellow B, 1/2 oz. Diamine black B H, 3 lb. soda and 20 lb. Glauber's salt. The fixing bath contains 2 lb. sulphate of copper, 2 lb. bichromate of potash, and 2 lb. acetic acid.
Dark Brown.—Dye with 2 lb. Diamine brown M, 1 lb. Diamine fast red F, 1/2 lb. Diamine jet black Cr, 3 lb. soda and 20 lb. Glauber's salt. The fixing bath contains 2 lb. sulphate of copper, 2 lb. bichromate of potash and 2 lb. acetic acid.
Black Brown.—Dye with 1-3/4 lb. Diamine dark blue B, 3/4 lb. Diamine orange B, 1-3/4 lb. Diamine fast yellow B, 2 lb. soda and 20 lb. Glauber's salt, fixing with 5 lb. sulphate of copper and 2 lb. acetic acid.
Light Sage Brown.—Dye with 3/4 lb. Diamine brown B, 1-1/2 lb. Diamine fast yellow B, 3 oz. Diamine dark blue B, 2 lb. soda and 20 lb. Glauber's salt, fixing with 3 lb. sulphate of copper and 1 lb. acetic acid.
Pale Brown.—Use in the dye-bath 1 lb. Dianil brown 3 G O, 4 oz. Dianil brown E, 4 oz. Dianil black N, 1 lb. soda and 20 lb. salt, fixing with 1-1/2 lb. sulphate of copper and 1 lb. acetic acid.
Walnut Brown.—Dye with 2-1/2 lb. Diamine blue 3 R, 1 lb. Diamine brown M, 2 lb. soda and 20 lb. Glauber's salt, then fix with 5 lb. sulphate of copper and 2 lb. acetic acid.
Pale Fawn Brown.—Dye with 2 lb. Diamine blue 3 R, 1 lb. Diamine brown M, 2 lb. soda and 20 lb. Glauber's salt, then fix with 5 lb. sulphate of copper and 2 lb. acetic acid.
Pale Fawn Brown.—Dye with 1/2 lb. Diamine orange B, 1/4 lb. Diamine fast yellow B, 1 lb. soda and 10 lb. Glauber's salt, fixing with 2 lb. sulphate of copper and 1 lb. acetic acid.
Sage Brown.—Dye with 9 oz. Diamine blue R W, 3/4 lb. Diamine orange B, 1-3/4 lb. Diamine fast yellow B, 2 lb. soda and 20 lb. Glauber's salt. The fixing is done with 4 lb. sulphate of copper and 2 lb. acetic acid.
Red Chocolate.—Dye with 3 lb. Diamine orange B, 1 lb. soda and 10 lb. Glauber's salt; fix with 2 lb. sulphate of copper and 1 lb. acetic acid.
Dark Chestnut.—Dye with 2-1/2 lb. Dianil brown 3 G O, 13 oz. Dianil brown R, 13 oz. Dianil brown B D, 1 lb. soda and 20 lb. salt, fixing with 3 lb. copper sulphate and 1 lb. acetic acid.
Brown.—Dye with 2-1/4 lb. Chrysophenine G, 1-1/4 lb. Diamine brown G, 1-1/4 lb. Chicago blue R W, 3 lb. soda and 20 lb. Glauber's salt; fix with 3 lb. sulphate of copper and 2 lb. acetic acid.
Nut Brown.—Dye with 3 lb. Chromanil brown 2 G, 3 lb. soda and 20 lb. Glauber's salt; fix with 1 lb. bichromate of potash, 3 lb. sulphate of copper and 2 lb. acetic acid.
Dark Grey.—Dye at the boil for one hour with 1 lb. Zambesi black F, 3 lb. soda and 10 lb. Glauber's salt; fix in a fresh boiling bath with 3 lb. sulphate of copper, 1 lb. bichromate of potash and 10 lb. Glauber's salt.
Dark Grey.—Dye with 3 lb. Chromanil black 4 R F, 3 lb. soda and 10 lb. Glauber's salt; fix with 1 lb. bichromate of potash, 3 lb. sulphate of copper and 2 lb. acetic acid.
Dark Grey.—Use in the dye-bath 1 lb. Diamine blue R W, 1/2 lb. Diamine orange B, 1/4 lb. Diamine new blue R, 2 lb. soda and 20 lb. Glauber's salt, fixing with 4 lb. sulphate of copper and 2 lb. acetic acid.
Pale Greenish Grey.—Dye with 1/4 oz. Diamine orange B, 3 oz. Diamine blue R W, 1/2 lb. soda, 2 lb. soap and 5 lb. Glauber's salt, fixing with 1 lb. sulphate of copper and 1/2 lb. acetic acid.
Slate Blue.—Dye with 1/4 lb. Diamine dark blue B, 2 oz. Diamine new blue R, 1 lb. soda and 10 lb. Glauber's salt; fix with 2 lb. sulphate of copper and 1 lb. acetic acid.
Grey.—Prepare the dye-bath with 2 lb. Cross-dye black 2 B, 5 lb. soda ash, 15 lb. common salt; after rinsing leave the cotton in the air to age overnight, rinse again and work for half to three-quarters of an hour at from 150 deg. to 160 deg. F. in a bath containing 5 lb. bichromate of potash and 5 lb. sulphuric acid, then thoroughly rinse and dry.
Dark Grey.—Dye with 1 lb. Diamine jet black Cr, 1 lb. soda and 10 lb. Glauber's salt, fixing with 1 lb. bichromate of potash and 1/2 lb. acetic acid.
Green Grey.—Dye with 1 lb. Diamine dark blue B, 2 oz. Diamine orange B, 4 oz. Diamine fast yellow B, 1 lb. soda and 10 lb. Glauber's salt, fixing with 3 lb. sulphate of copper and 1 lb. acetic acid.
Grey.—Dye with 4 oz. Dianil black N, 1 lb. soda and 10 lb. salt, fixing with 1 lb. copper sulphate and 1/2 lb. acetic acid.
Black.—Prepare the dye-bath with 5-1/2 lb. Diamine jet black R B, 1 lb. Diamine dark blue B, 20 lb. Glauber's salt; dye at the boil for one hour, rinse and then treat the goods simmering for twenty minutes with 4 lb. bichromate of potash.
Black.—Prepare the dye-bath with 8 lb. Chromanil black R F and 20 lb. Glauber's salt; dye at the boil for one hour, then treat boiling hot for about thirty minutes in a fresh bath with 1 lb. bichromate of potash and 3 lb. sulphate of copper. Add 6 lb. only of the dye-stuff to the bath for a second batch.
Black.—Use 5 lb. Dianil black N, 5 lb. soda and 20 lb. salt; then fix with 3 lb. copper sulphate, 3 lb. bichromate of potash and 2 lb. acetic acid.
Black.—Use in the dye-bath 5 lb. Dianil black C R. 3 lb. caustic soda, 36 deg. Tw. and 20 lb. salt, fixing with 3 lb. copper sulphate, 3 lb. bichromate of potash and 2 lb. acetic acid.
Jet Black.—Dye with 5 lb. Diamine jet black Cr, 1 lb. soda and 20 lb. Glauber's salt, fixing with 4 lb. bichromate of potash and 2 lb. acetic acid.
It will be convenient here to deal with a small but growing and important class of dye-stuffs which contain sulphur in their composition, and which, therefore, are named:—
=Sulphur or Sulphyl Colours.=
The original type of this group is Cachou de laval, sent out a good many years ago, but of late years Vidal black, St. Dennis black, Cross-dye blacks and drab, Immedial blacks, blues and browns, Amidazol blacks, browns and olives, Sulfaniline black and brown, Katigen blacks, greens and browns, etc., have been added, and the group is likely to become a very numerous one in the future.
All these colours are dyed on to the cotton or linen from baths containing soda and salt, while some require the addition of sodium sulphide or caustic soda in order to have the dye-stuff properly dissolved. They are very weak dyes compared with the direct colours, and require from 20 to 60 per cent. to produce full shades, although of this fully one-third remains in the bath unabsorbed by the cotton. It is, therefore, important in order to work as economically as possible to retain the bath, bringing it up to strength by the addition of fresh dye-stuffs, etc.
Most of the dyes require the dyed goods to pass through a second bath of some reagent, bichromate of potash, sulphate of copper, etc., in order to fully develop and fix the dye on the fabric.
The best method of using the various dyes of this group will be given in the form of formulae. Two points of importance are to use as strong a dye liquor as possible, and to expose the cotton as little as possible to the air during the dyeing operation. The dye-stuffs when exposed to the air readily become oxidised, and are thereby converted into insoluble products which become fixed on the fibre in a loose form, and in that case the dyed fibre rubs rather badly.
Pale Brown.—Prepare a dye-bath with 15 lb. Cachou de laval, 10 lb. of soda, and 10 lb. salt. The bath is not exhausted of colouring matter, and by adding one-half of the above quantities of dye-stuff and salt may be used again for another lot of cotton. After the dyeing the cotton is passed into a fixing bath of 2 lb. bichromate of potash and 1 lb. acetic acid, working at 180 deg. F. ten to fifteen minutes.
Black.—Prepare the dye-bath with 200 gallons of water, 10 lb. soda, 10 lb. sulphide of sodium, 60 lb. salt and 16 lb. Immedial black V extra. Work at the boil for one hour, keeping the cotton well under the surface during the operation, in the case of yarns this is effected by using bent iron rods on which to hang the hanks in the vat, in the case of pieces by working with vats the guide rollers of which are below the surface of the dye liquor. After the dyeing the yarn or pieces are squeezed, well rinsed in water, then passed into the fixing bath, which contains 2 lb. sulphate of copper, 2 lb. bichromate of potash and 3 lb. of acetic acid, for half an hour at 170 deg. to 180 deg. F. Bichromate of potash used alone gives a reddish shade of black, sulphate of copper a greenish shade, a mixture of the two gives a greenish shade.
There are three brands of Immedial black, viz., V extra, G extra and F F, which vary a little in the tone of black they produce. The method of using is identical for all three. The dye-bath is not exhausted of colour and so should be kept standing, for each subsequent lot of cotton add 8 lb. Immedial black and 3 lb. sulphide of soda, and to every 10 gallons of water added to bring the bath up to volume 1/2 lb. soda and 3 lb. salt.
These blacks are very fast to washing, light, etc. By using smaller quantities of dye-stuff good greys can be dyed.
Black.—Prepare the dye-bath with 10 lb. soda, 10 lb. sulphide of sodium, 60 lb. salt and 25 lb. Vidal black, work at the boil for one hour, then rinse and fix with 3 lb bichromate of potash and 2 lb. sulphuric acid.
Black.—Prepare the dye-bath with 30 lb. Cross-dye black B, 10 lb. soda, 150 lb. salt. Dissolve the dye-stuff in boiling water, then add the soda crystals and finally the salt. Enter the previously well-boiled cotton at about 175 deg. F. After a few turns raise the temperature to the boil as quickly as possible, and work for one hour (just at the boil). Lift and thoroughly rinse without delay. (The better the cotton is washed the clearer the ultimate shade.) After washing, wring up and let air age for about one hour; the intensity of the black is thereby increased.
Meanwhile prepare a bath with 5 lb. bichromate of potash, 4 lb. sulphuric acid (168 deg. Tw.). Enter at 150 deg. to 160 deg. F., and work at this for about ten minutes. After chroming, wash thoroughly to remove all traces of acid. At this stage, the usual softening may take place if desirable, and finally dry at a low temperature.
The bath is kept up for further lots, and three-fourths the quantity of colouring matter, and about half soda and one fourth salt are used. Wood, or iron cisterns are most suitable, and copper pans or pipes must be avoided.
The dye-bath should be kept as short as possible, about twelve to fifteen times the amount of water on the weight of cotton is advisable. The cotton when in the dye-bath should be exposed as little as possible to the air.
There are several brands of these Cross-dye blacks varying in the tone of black they give.
Black.—Prepare the dye-bath with 5 lb. soda ash, 200 lb. salt and 20 lb. Amidazol black G, this is heated to 150 deg. F., the cotton is entered, the heat raised to the boil, and the dyeing done for an hour at that heat. Lift, rinse well, then pass into a chroming bath, made from 5 lb. bichromate of potash and 3 lb. sulphuric acid, used at 160 deg. F. for twenty minutes, then lift, wash well and dry. The bath may be kept standing and used for other lots of cotton by replenishing with about two-thirds of the original weight of dye-stuff and a little soda. There are four brands of these Amidazol blacks which dye from a jet black with the G to a deep blue black with the 6 G brand. The G, 2 G, and 4 G, used in small quantities, 2-1/2 to 3 lb., dye good greys of a bluish tone, the 6 G gives a dull blue, the 4 G and 6 G, used in the proportions of 7-1/2 to 10 per cent., give dark blues.
All these blacks may be combined with aniline black with good results as shown in the following recipe:—
Black.—Prepare the dye-bath with 10 lb. Amidazol black 2 G, 5 lb. soda and 100 lb. salt. Work at the boil for an hour, then rinse, pass into a cold bath made from 2-1/2 lb. aniline oil, 2-1/2 lb. hydrochloric acid, 6-1/2 lb. sulphuric acid, 7-1/2 lb. bichromate of potash, and 5-1/2 lb. perchloride of iron, 66 deg. Tw. This is used cold for an hour, then the heat is slowly raised to 160 deg. F., when the operation is finished, and the cotton is taken out well rinsed and finished as usual. Any of this class of black may be so topped with aniline black if thought necessary A very fast black is thus got.
Black.—Make the dye-bath with 15 lb. Sulfaniline black G, 60 lb. salt, 10 lb. soda, and 5 lb. sulphide of sodium. Work at a little under the boil, then lift, rinse well and pass into a hot bath of 3 lb. bichromate of potash, 3 lb. sulphate of copper, and 4 lb. acetic acid for half an hour, then lift, rinse well and dry.
It has been observed in the practical application on a large scale of these sulphur blacks that the cotton is liable to become tendered on being stored, although there are few signs of such after the dyeing is finished. The exact cause of this is somewhat uncertain, the most probable reason is that during the process of dyeing a deposit of sulphur in a fine state of division has been thrown down on the cotton by decomposition of the dye-stuff, and that this sulphur has in time become oxidised to sulphuric acid which then exerts its well-known tendering action on the cotton.
The remedy for this evil lies partly with the dye manufacturer and chiefly with the dyer. The dye manufacturer should see that his product is made as free from sulphur as possible, while the dyer by careful attention to thorough washing, thorough fixation in the chrome, etc. baths, tends to eliminate all sulphur from the goods, and so prevent all possibility of the cotton becoming affected.
Blue.—Make the dye-bath with 22 lb. Immedial blue C, 13 lb. sulphide of sodium, 50 lb. salt and 15 lb. caustic soda lye at 70 deg. Tw. Work at just under the boil for one hour, keeping the goods well under the surface of the liquor. After the dyeing the goods are well rinsed in the water and then passed into a vat which contains 1 lb. peroxide of sodium and 1 lb. sulphuric acid. This is started cold, after about fifteen minutes heat slowly to about 150 deg., work for twenty minutes, then lift, wash and dry. For subsequent lots of cotton there only need be used 7 lb. Immedial blue C. 2 lb. sulphide of sodium, 3 lb. salt and 1-1/2 lb. caustic soda lye at 70 deg. Tw. The blue may also be developed by steaming with air in a suitable chest or steaming chamber. By topping with 1/4 lb. New methylene blue N, very bright blue shades can be dyed.
Dark Navy.—Prepare the dye-bath with 25 lb. Immedial blue C, 24 lb. sulphide of sodium, 35 lb. common salt and 12 lb. caustic soda lye, working at the boil for one hour, then rinse and develop in a bath made from 2-1/2 lb. peroxide of sodium and 2-1/2 lb. sulphuric acid, started cold, then after twenty minutes heated to 160 deg. F., twenty minutes longer at that heat will be sufficient. For second and subsequent lots of cotton there is added to the old bath 15 lb. Immedial blue C, 4 lb. sulphide of sodium, 5 lb. salt and 2 lb. caustic soda lye of 70 deg. Tw.
Blue.—A pale but not very bright shade of blue is dyed in a bath of 3 lb. Amidazol black 6 G, 5 lb. soda and 25 lb. salt. After working for one hour at the boil, lift, rinse and pass into a bath which contains 2-1/2 lb. peroxide of sodium and 2-1/2 lb. sulphuric acid; this is started cold, then heated to 150 deg. F., and kept at that heat for twenty minutes, when the cotton is taken out, well washed and dried.
Deep Blue.—Dye with 20 lb. Amidazol black 6 G, 5 lb. soda and 200 lb. salt; develop with 2 lb. peroxide of sodium and 2-1/2 lb. sulphuric acid, working as noted above.
Dark Drab.—Prepare the dye-bath with 20 lb. Cross-dye drab, 5 lb. soda crystals and 80 lb. salt, work at the boil for an hour, then lift, wash well and dry; this can be chromed if desired.
Brown.—Dye with 20 lb. Amidazol cutch, 5 lb. soda ash and 150 lb. salt, working at the boil for one hour, then lift, wash thoroughly and dry. By after treatment in a bath of 3 lb. potassium bichromate and 3 lb. sulphuric acid the colour is made fast to washing. The shade is not altered.
Buff.—Dye with 2-1/2 lb. Amidazol cutch, 5 lb. soda and 25 lb. salt, working at the boil for one hour, then lift, wash and dry.
Pale Sea Green.—Dye with 4 lb. Amidazol green Y, 5 lb. soda and 25 lb. salt, working at the boil for one hour, then lift, wash well and dry.
Dark Green.—Dye with 20 lb. Amidazol green B, 5 lb. soda and 20 lb. salt; work at the boil for one hour, then lift, wash thoroughly and dry.
Dark Brown.—Dye with 20 lb. Amidazol cachou, 5 lb. soda and 200 lb. salt, working for an hour at the boil, then lift, rinse well and pass into a chrome bath of 4 lb. potassium bichromate and 3 lb. sulphuric acid at 50 deg. F. for half an hour, then wash well and dry.
Dark Sage.—Dye with 20 lb. Amidazol drab, 5 lb. soda ash and 150 lb. salt for an hour at the boil, then lift and chrome with 4 lb. potassium bichromate and 8 lb. sulphuric acid for thirty minutes at 150 deg. F., washing well afterwards.
All the Amidazol dyes are very fast to washing, acids, etc. They can be treated with sulphate of copper or peroxide of sodium when they produce good shades. They may even be diazotised and developed with beta-naphthol and phenylene diamine. The pale tints got by using from 2 to 4 per cent. of dye-stuff are useful ones, as also are the medium shades with 10 per cent. of dye-stuff.
Brown.—Prepare the dye-bath with 10 lb. Sulfaniline brown 4 B, 50 lb. salt, 10 lb. soda and 5 lb sulphide of sodium; work at the boil for one hour, then lift, wash and treat in a fresh bath with 3 lb. potassium bichromate and 2 lb. acetic acid at 160 deg. F. for half an hour, then wash well and dry.
Olive.—Dye with 10 lb. Katigen olive G, 50 lb. salt, 10 lb. soda and 6 lb. sulphide of sodium; work for one hour at the boil, then lift, wash and treat in a fresh bath with 2 lb. bichromate of potash, 2 lb. sulphate of copper and 2 lb. acetic acid for half an hour at the boil, then wash.
Dark Olive.—Dye with 20 lb. Katigen olive G, 50 lb. salt, 10 lb. soda, and 6 lb. sulphide of sodium, working at the boil for one hour, then lift, wash and dry. By chroming a darker and faster olive is got.
Brown.—Dye with 20 lb. Katigen dark brown, 50 lb. salt, 10 lb. soda and 6 lb. sulphide of sodium at the boil for one hour, then treat in a fresh bath with 2 lb. bichromate of potash, 2 lb. sulphate of copper and 2 lb. acetic acid for half an hour at the boil, then wash well.
Pale Brown.—Dye with 8 lb. Immedial bronze A, 2 lb. soda, 2 lb. sulphide of sodium and 10 lb. Glauber's salt at the boil for one hour, then lift, rinse and pass into a fresh bath containing 1 lb. bichromate of potash and 2 lb. acetic-acid at 150 deg. F. for half an hour, then lift, wash and dry.
Dark Brown.—Dye with 12 lb. Immedial brown B, 5 lb. sulphide of sodium, 5 lb. soda and 20 lb. salt at the boil for one hour, then lift and treat in a fresh bath with 2 lb. bichromate of potash, 2 lb. sulphate of copper and 2 lb. acetic acid.
The Immedial blacks, blue, bronze and brown dye very fast shades, standing soaping, acids and light. They may be combined together to produce a great range of shades of blue, brown, green, grey, etc.
These examples will perhaps suffice to show how this new but important class of sulphyl colours are applied to the dyeing of cotton. They may be topped with aniline black, indigo, basic dyes, or combined with such direct dyes as produce shades fast to chroming to form a very great range of shades which have the merit of fastness.
(3) DIRECT DYEING FOLLOWED BY FIXATION WITH DEVELOPERS.
A large number of the dyes prepared from coal tar are called azo colours, such for instance are the Biebrich and Croceine scarlets and oranges, Naphthol black, Congo red, etc., just to name a few. The preparation of these is about the simplest operation of colour chemistry, and consists in taking as the base an amido compound as the chemist calls such. These amido compounds, of which aniline, toluidine, benzidine, naphthylamine are familiar examples, are characterised by containing the molecular group NH{2}, which radicle is built up of the two elements nitrogen and hydrogen. All compounds which contain this group are basic in character and combine with acids to form well-defined salts. When these amido bodies are treated with sodium nitrite and hydrochloric acid they undergo a chemical change, the feature of which is that the nitrogen atoms present in the amido compound and in the nitrite unite together and a new compound is produced which is called a diazo compound, and the operation is called "diazotisation".
For example when paranitroaniline is subjected to this reaction it undergoes a change indicated in the chemical equation:—
C{6}H{4}NO{2}NH{2}, + NaNO{2}, + 2HCl = Paranitroaniline, Sodium nitrite, Hydrochloric acid.
C{6}H{4}NO{2}N: NCl + NaCl + 2H{2}0 = Paranitro benzene Sodium chloride, Water, diazo chloride.
The above, put into words, means that when paranitroaniline is dissolved with hydrochloric acid and treated with nitrite of soda it forms diazonitro benzene chloride, sodium chloride and water. Now the diazo compounds are rather unstable bodies, but they have a great affinity for other compounds, such as naphthol, phenylene diamine, phenol, and combine easily with them when brought into contact with them. The new compounds thus made form the dye-stuffs of commerce.
The azo dyes contain the characteristic group of two nitrogen atoms shown in the formula N: N. In dealing with the production of colours direct on the fibre this subject will be elaborated more fully.
Now many of the direct dyes, Diamine blacks, Diamine cutch, Primuline, Diazo brown, Zambesi blues, browns, etc., contain amido groups, by reason of having been made from such bodies as phenylene diamine, amido naphthol, toluidine, etc., and it has been found that when dyed on the fibre they are capable of being diazotised by passing the dyed fibre into a bath of sodium nitrite acidified with hydrochloric acid, and if then they are placed into a bath containing such a body as beta-naphthol, phenylene diamine, etc., new compounds or dyes are produced, which are characterised by being insoluble in water, and therefore as formed on the fibre in the manner indicated are very fast to washing, soaping and similar agencies.
Often the new or developed dye formed on the fibre differs markedly in colour from the original dye. Perhaps in no case is this more strongly shown than with Primuline. The original colour is a greenish yellow, but by using various developers, as they are called, a great variety of shade can be got, as shown in this table.
Developer. Colour produced.
Beta-naphthol Bright scarlet. Alpha-naphthol Crimson. Phenylene diamine Brown. Phenol Gold yellow. Resorcine Orange. Naphthylamine ether Blue. Blue developer A N Green.
As regards the dyeing operation, it no way differs from that described for simple direct colours. It should, however, be noted that if good results are required full shades must be dyed. The cotton must be rinsed in cold water, and be quite cold before it is subjected to the diazotising operation. Diazotising is a simple operation, yet it must be carried out with care if good results are desired. It consists essentially in the use of an acidulated bath of sodium nitrite.
To make the bath for diazotising there is taken (for each 100 lb. of goods) sufficient water to handle them in comfortably, 8 lb. of sodium nitrite and 6 lb. hydrochloric acid. This bath must be quite cold otherwise it does not work well. The goods are handled in this for from fifteen to twenty minutes, when they are ready for the next operation. The bath is not exhausted of nitrite, etc., hence it can be kept standing, and for each succeeding lot of cotton it is strengthened up by adding one-third of the quantities of nitrite and acid originally used. Of course the bath cannot be kept for ever, sooner or later it will get dirty, and then it must be thrown away and a new bath be made up.
The diazo compounds formed on the fibre are not very stable bodies. They decompose on being exposed for any great length of time to the air, while light has a strong action on most, if not all of them; hence it follows that the diazotising process should not be carried out in a room where direct, strong sunlight can enter or fall upon the goods. Then again, after diazotising, the treated goods should not be allowed to lie about exposed to air and light, but the operation of developing should be proceeded with at once, otherwise the diazo body will decompose, and weak and defective colours are liable to be obtained on subsequent development.
For developing, quite a large number of substances are used. Some of these are regular articles of commerce, others are the special productions of certain firms, who advise their use with the dyes that they also manufacture. These latter are sent out under such designations as Developer B, Developer A N, or Fast-blue developer. Those most in use are beta-naphthol for red from Primuline, and for bluish blacks from Diamine blacks, Diazo blacks, Zambesi blacks, etc.; for dark blues from Diamine blues, Diazo blues, etc.; for greys from Diamine blues, Neutral grey, etc. Alpha-naphthol for dark reds from Primuline, greys from Diamine blues, Neutral grey, etc. Phenylene diamine for blacks from Diamine blacks, Diazo blacks, Zambesi blacks, Triamine blacks, etc.; for dark browns from Diamine browns, Diazo browns, etc.; for light browns from Cotton browns, Diamine cutch, Primuline, etc. Naphthylamine ether for blues from Diamine blacks, etc. Phenol for claret from Diamine cutch, and for gold yellow from Primuline, etc. Resorcine for orange from Primuline, etc. Soda for browns from Diamine cutch, Diazo browns, Zambesi browns, for orange from Diamine orange, and yellow from Primuline.
=Beta-naphthol.=—This is by far the most important of the developers. It is a white body, insoluble in water, but readily soluble in soda lye, and a solution is easily made by taking 10 lb. beta-naphthol and heating it with 10 lb. caustic soda lye of 70 deg. Tw. and 60 gallons of water. This bath may be used as the developing bath, or it may be diluted with more water. It is not desirable to use any more caustic soda than is necessary to dissolve the beta-naphthol, so that the bath is not too alkaline. To produce full shades it usually takes 1 per cent. of the weight of the cotton of the beta-naphthol, but it is best to use the bath as a continuous one and for the first lot of cotton use 2 per cent. of naphthol, while for each succeeding lot only 1 per cent. more naphthol need be added to the same bath.
This bath is alkaline, while the diazotising bath is acid, unless, therefore, the cotton be well washed when it is taken from the latter bath there is a risk of the alkali of the one being neutralised by the acidity of the other, and the naphthol being thrown out in an insoluble form. This, of course, is easily remedied should it occur.
Developer A (Bayer) is a mixture of beta-naphthol and caustic soda in the powder form, so that a solution is obtained by simply adding water. Rather more (about 1-1/2 per cent.) of this is required than of beta-naphthol.
=Alpha-naphthol= has similar properties to, and is used in the same way as, beta-naphthol; it develops much darker and rather duller colours, which are less fast to washing.
=Resorcine=, like naphthol, is insoluble in water, but it can be dissolved by using either soda ash or caustic soda. The latter is preferable, as the former is liable to give a developing bath that froths in working, especially if much acid has been left in the cotton from the diazotising bath. The proportions are: 10 lb. resorcine, 25 lb. caustic soda lye of 70 deg. Tw., and 60 gallons of water; or 10 lb. resorcine, 20 lb. soda ash, and 60 gallons of water, heated until a solution is obtained. In the developing bath 1 per cent. of resorcine is usually sufficient to use. It develops an orange with Primuline.
Developer F (Bayer) is a mixture of resorcine and soda ash. It requires 1-1/2 per cent, to make a developing bath.
=Phenol=, better known as carbolic acid, finds a use as a developer. It is dissolved in caustic soda, 10 lb. phenol, 15 lb. caustic soda lye of 70 deg. Tw., and 60 gallons of water. Generally 1 per cent. is sufficient to use as a developer. It is often called yellow developer.
=Naphthylamine ether= is used as a developer for blues in conjunction with the Diamine blacks. It is prepared for use by dissolving in hydrochloric acid, 10 lb. naphthylamine ether powder heated with 5 lb. hydrochloric acid and 50 gallons water. About 1-1/4 per cent. is required to form a developing bath. Naphthylamine ether is also sent out in the form of a paste mixed with acid, and containing about 25 per cent. of the actual developer.
=Fast blue developer A D= (Cassella), is amidodiphenylamine. It is insoluble in water, but soluble in dilute acid, 10 lb. fast blue developer A D, 5 lb. hydrochloric acid and 35 gallons of water making the bath. To develop full shades 1 to 1-1/2 per cent, is required.
=Blue developer A N= (Cassella). The base of this is insoluble in water, but dissolves in soda, and is probably a naphthol-sulpho acid. The product, as met with in the market, is soluble in water, and 27 lb. dissolved in 20 gallons of water form the bath. To produce full shades 1-1/2 per cent, is usually required.
=Phenylene diamine= is a most important developer. It comes into the market in two forms, as a powder, very nearly pure, made into a solution by dissolving 10 lb. with 20 gallons of water and 5 lb. hydrochloric acid, and as a solution prepared ready for use. Developer C (Bayer) and developer E (Bayer) are preparations of diamine, the former in a powder, the latter in a solution. Phenylene diamine can be used with the addition to the developing bath of acetic acid or soda.
=Schaeffer's acid= is a sulpho acid of beta-naphthol, and is dissolved by taking 10 lb. of the acid and 7-1/2 lb. soda, boiling with 50 gallons of water. About 1-1/4 per cent. is required for developing full shades.
Developer B (Bayer) is ethyl beta-naphthylamine, in the form of its hydrochloric acid compound. The bath is made from 10 lb. of the developer and 50 gallons of water, 1-1/4 per cent. being used to obtain full shades.
Developer D (Bayer) is dioxy-naphthalene-sulpho acid, and simply requires dissolving in water to make the bath.
=Toluylene diamine= is a homologue of phenylene diamine and is used in precisely the same way.
Generally the special developers issued by the various colour firms simply require dissolving in water to form the developing bath.
The cotton, previously being passed through the diazotising bath, is then run into the developing bath, in which it is kept for from twenty to thirty minutes or until the required shade is fully developed, after which it is taken out, rinsed and dried. The method of working is the same for all the developers, and may be carried out in any kind of vessels. As is indicated above, the developing baths may be kept standing and be freshened up as required; they are used cold. Sometimes two developers are mixed together, in which case care should be taken that an alkaline developer naphthol or phenol be not mixed with an acid developer (phenylene diamine, naphthylamine, etc.), unless the acidity of the latter has been neutralised with soda; otherwise the developer might be thrown out of the bath in an insoluble and hence useless form.
The advantages of the diazotising and developing process just described may be summed as—easy and quick working, superior fastness to washing, soaping and milling, increased fastness to light and softness of the dyed fibre.
Scarlet.—Dye with 3 lb. Primuline and 20 lb. salt, at the boil for one hour, diazotise and develop with beta-naphthol.
Crimson.—Dye with 3 lb. Primuline and 20 lb. salt, then diazotise and develop with alpha-naphthol.
Red Brown.—Dye with 4 lb. Primuline and 20 lb. salt, then diazotise and develop with phenylene diamine.
Deep Orange.—Dye with 3 lb. Primuline and 20 lb. salt, then diazotise and develop with resorcine.
Pale Orange.—Dye with 3 lb. Primuline and 20 lb. salt, then diazotise and develop with phenol.
Sage Brown.—Dye with 6 lb. Primuline, 3 lb. Titan ingrain blue and 20 lb. salt, then diazotise and develop with resorcine.
Dark Maroon.—Dye with 6 lb. Primuline, 3 lb. Titan ingrain blue and 20 lb. salt, then diazotise and develop with beta-naphthol.
Dark Crimson.—Dye with 5-3/4 lb. Primuline, 1/4 lb. Titan ingrain blue and 20 lb. salt, then diazotise and develop with beta-naphthol.
Dark Blue.—Dye with 3 lb. Zambesi blue B X, 2 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with amidonaphthol ether.
Dark Brown.—Dye with 8 lb. Zambesi brown 2 G, 2 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with toluylene diamine.
Blue Black.—Dye with 4 lb. Zambesi blue B X, 2 lb. Zambesi black D, 2 lb. soda and 20 lb. salt, then diazotise and develop with 3/4 lb. toluylene diamine and 1/2 lb. beta-naphthol.
Red.—Dye with 4-1/2 lb. Primuline, 1/2 lb. Diamine fast yellow A and 20 lb. salt, then diazotise and develop with beta-naphthol.
Dark Brown.—Dye with 4 lb. Primuline, 1 lb. Diamine azo blue R R, and 20 lb. salt, then diazotise and develop with beta-napthol.
Deep Chestnut Brown.—Dye with 5 lb. Diamine cutch, 1 lb. soda and 20 lb. Glauber's salt, then diazotise and develop by passing for twenty minutes in a boiling bath of soda.
Dark Brown.—Dye with 4 lb. Diamine cutch, 1 lb. Diamine black B H, 2 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with phenol.
Black Brown.—Dye with 1 lb. Diamine brown M, 1-1/2 lb. Primuline, 1 oz. Diamine black B H, 2 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with phenylene diamine.
Blue.—Dye with 2 lb. Diaminogene blue B B, 1/2 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with beta-naphthol. A dark blue is got by using 8 lb. of Diaminogene blue B B in the same way.
Dark Blue.—Prepare the dye-bath with 1-1/2 lb. Diaminogene blue B B, 1-1/10 lb. Diamine azo blue R R, 2 lb. soda and 20 lb. Glauber's salt. Dye at the boil for one hour, rinse slightly in cold water, then enter into a fresh cold bath prepared with 4 lb nitrite of soda previously dissolved in water, and 12-1/2 lb. hydrochloric acid. For subsequent lots in the same bath one-third of these additions is sufficient. After diazotising rinse the goods in a bath weakly acidulated with hydrochloric or sulphuric acid, and then immediately develop with beta-naphthol.
Black.—Prepare the dye-bath with 3 lb. Triamine black B, 15 lb. Glauber's salt, in fifty gallons of water. Dye exactly as in the preceding recipe. Wash and rinse very thoroughly after lifting, then diazotise in a bath of about 250 gallons of cold water, to which add separately 2-1/2 lb. sodium nitrite dissolved in five times its bulk of water and 8 lb. hydrochloric acid diluted. Enter the damp cotton and treat it for about half an hour. Lift, pass through a weak acid bath, rinse, and develop immediately in a bath of about 250 gallons of cold water, containing 1 lb. developer T, 1 lb. soda, previously dissolved together in hot water. Enter the damp goods, work well for half an hour, then lift, wash and dry.
Blue Black.—Dye with 4 lb. Diamine black B H, 2 lb. soda and 10 lb. Glauber's salt, then diazotise and develop with naphthylamine ether.
Dark Navy.—Dye with 3 lb. Diamine azo blue R R, 2 lb. soda and 10 lb. Glauber's salt, then diazotise and develop with beta-naphthol.
Light Chestnut Brown.—Dye with 2 lb. Cotton brown N, 1 lb. diamine fast yellow A, 1 lb. soda and 10 lb. salt, then diazotise and develop with phenylene diamine.
Dark Brown.—Dye with 5 lb. Diamine cutch, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with fast blue developer A D.
Black.—Dye with 4 lb. Diamine black B H, 3 lb. soda and 20 lb. Glauber's salt, diazotise and develop with 2 lb. resorcine and 1 lb. phenylene diamine.
Blue Black.—Dye with 4 lb. Diaminogene B, 2 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with beta-naphthol.
Black.—Dye with 4-1/2 lb. Diaminogene B, 1/2 oz. Diamine fast yellow B, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with 3 lb. resorcine and 1 lb. phenylene diamine.
Light Blue.—Dye with 1-1/2 lb. Diaminogene blue B B, 1 lb. soda and 10 lb. Glauber's salt, then diazotised and develop with beta-naphthol.
Maroon.—Dye with 6 lb. Primuline and 20 lb. salt, diazotise and develop with blue developer A N.
Olive Brown.—Dye with 5-1/2 lb. Diamine cutch, 3 lb. soda and 10 lb. Glauber's salt, then diazotise and develop with fast blue developer A D.
Gold Brown.—Dye with 1 lb. Cotton brown N, 3/4 lb. Diamine bronze G, 2 lb. soda and 10 lb. Glauber's salt, then diazotise and develop with phenylene diamine.
Walnut Brown.—Dye with 3 lb. Diamine brown M, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with beta-naphthol.
Brown.—Dye with 1-1/2 lb. Diamine brown M, 1 lb. Diamine fast yellow B, 1 lb. cotton brown N, 1 lb. soda and 10 lb. Glauber's salt, then diazotise and develop with phenylene diamine.
Dark Plum.—Dye with 3 lb. Diamine brown V, 1 lb. soda and 10 lb. Glauber's salt, then diazotise and develop with beta-naphthol.
Black Brown.—Dye with 3 lb. Diamine cutch, 3 lb. Diamine black B H, 8 lb. soda and 20 lb. Glauber's salt, then diazotised and develop with phenylene diamine.
Blue Black.—Dye with 4-1/2 lb. Diamine black R O, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with beta-naphthol.
Blue Black.—Dye with 4-1/2 lb. Diamine black R O, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with naphthylamine ether.
Blue Black.—Dye with 5 lb. Diamine black B O, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with beta-naphthol.
Dark Blue.—Dye with 4 lb. Diamine black R O, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with blue developer A N.
Black.—Dye with 5 lb. Diamine black R O, 1 oz. Diamine bronze G, 3 lb. soda and 20 lb. Glauber's salt, then diazotise and develop with phenylene diamine.
The Diamine blacks are a range of very useful dye-stuffs, and by their means alone and in conjunction with the various developers as seen in the examples given above a range of useful shades of blue, navy blue, and blacks of every tone can be obtained. It may also be added that many of the direct dyes, although not diazotisable, are not altered by the process and so may be used along with diazotisable dyes for the purpose of shading them, and in that way a great range of shades can be produced, particularly by combining Primuline with other dyes.
(4) DIRECT DYEING FOLLOWED BY FIXATION WITH COUPLERS.
A further development in the application of the direct dyes has of late years been made. This is a two-bath method. The cotton is dyed with certain of the direct dyes: Primuline, Diamine jet blacks, Diazo blacks, Toluylene orange and brown, Diazo brown, Diamine nitrazol dyes, Benzo nitrol dyes, etc., in the usual way. Then a bath is prepared by diazotising paranitroaniline, benzidine, metanitraniline, dianisidine, etc., or by using the ready diazotised preparations which are now on the market, Nitrazol C, Azophor red P N, Azophor blue P N, etc., and immersing the dyed cotton in this bath. Combination takes place between the dye on the fibre and the diazo compound in this bath, and a new product is produced direct on the fibre, which being insoluble is very resistant to washing and soaping. These "coupled" shades, as they will probably come to be called, differ from those produced on the fibre by the original dye-stuff, thus the Diamine jet blacks and some of the Diazo blacks give, with paranitroaniline, browns of various shades.
In this section also may be considered the method of dyeing cotton by using the direct colours in the ordinary way, and then "topping," as it is called, with a basic dye in a fresh bath.
Practically in the "coupling process" of dyeing only diazotised paranitroaniline is used as the coupler, although other amido bases of a similar nature are available.
When paranitroaniline is used as the source for the coupling bath it is well to prepare a stock bath of diazotised paranitroaniline, which may be done in the following manner:—
=Preparation of diazotised paranitroaniline.=—Take 1 lb. paranitroaniline, mix with 1 gallon boiling water and 1 quart hydrochloric acid, stir well, when the paranitroaniline will dissolve the solution may if necessary be assisted by a little heat. Now add 1-1/2 gallons of cold water, and set aside to cool, when the hydrochloride of paranitroaniline will separate out in the form of fine crystals; when the mixture is quite cold (it cannot be too cold) there is added 1/2 lb. sodium nitrite dissolved in 1/2 gallon cold water, stir well for fifteen to twenty minutes, by the end of which time the paranitroaniline will have become fully diazotised, cold water is added to bring up the volume of the mixture to 10 gallons. This stock bath well prepared and kept in a cool, dark place will keep good for three to four weeks. This bath contains 1 lb. of paranitroaniline in 10 gallons, and it is a good rule to allow 1/2 lb., or 5 gallons of this stock bath to each pound of dye-stuff used in dyeing the ground colour to be developed up.
To prepare the coupling bath there is taken 5 gallons of the stock bath, 1 lb. sodium acetate with sufficient water for each 1 lb. of dye that has been used.
This bath is used cold, and the cotton is worked in it for half an hour, then it is taken out, washed well and dried.
Nitrazol C is a ready prepared diazotised paranitroaniline in a powder form which keeps well if stored in a dry place. The method of using is to take 8 lb. Nitrazol C, stir into a paste with water and then add this paste to the coupling bath, together with 2 lb. soda and 3/4 lb. acetate of soda. This bath is used cold and the dyed cotton is immersed in it for half an hour, then taken out, well washed and dried.
The quantity of Nitrazol C given will suffice for all shades dyed with from 2 to 4 per cent, of dye-stuff, but when paler shades are dyed, using less than say 1/2 per cent. of dye-stuff, about 4 lb. Nitrazol C, with the soda and acetate of soda in proportionate quantities, may be used.
Azophor red P N is also a preparation of diazotised paranitroaniline in the form of a dry powder which keeps well.
To prepare the coupling bath there is taken 2 lb. of Azophor red P N, which is dissolved in water and added to the bath along with 1 lb. acetate of soda. The dyed goods are worked in the cold bath for half an hour, then taken out, well washed and dried.
The quantities given are sufficient for shades dyed with 2 to 4 per cent. of dye-stuff; for weaker shades half the quantities may be taken.
Benzo-nitrol developer is sold in the form of a yellow paste. To use it take 5 lb., stir into a smooth paste with water, then add to the coupling bath. There is then added 3 pints of hydrochloric acid, with some stirring. Allow to stand for half an hour, add 1-1/2 lb. acetate of soda and 6-1/2 oz. soda, when the bath is ready for use. The cotton is entered and worked for half an hour, then lifted out, washed and dried.
It may be mentioned that solutions of the three couplers just named may be kept for some time without decomposition, but as soon as soda and acetate of soda are added they begin to decompose and then cannot be kept more than a few hours in a good condition. It is a good plan therefore not to add the acetate of soda until the bath is to be used.
An excess of coupler in the bath does no harm, but a deficiency may lead to poor and weak shades being developed.
The following recipes show the dyes which may be applied by this method and give some idea of the colours that can be got. Only the dye-stuffs are given. Any of the above couplers can be used with them as may be most convenient.
Black.—Dye with 5 lb. Benzo-nitrol black B, 1 lb. soda and 20 lb. Glauber's salt.
Olive Green.—Dye with 6 lb. Primuline, 3 lb. Titan ingrain blue and 20 lb. salt.
Black.—Dye with 4 lb. Dianil black C R, 2 lb. soda and 25 lb. salt.
Dark Blue.—Dye with 2 lb. Dianil dark blue R, 1 lb. Dianil dark blue 3 R, 2 lb. soda and 25 lb. salt.
Gold Brown.—Dye with 1 lb. Primuline, 8 oz. Dianil brown R and 20 lb. salt.
Chestnut.—Dye with 3 lb. Primuline, 3/4 lb. Dianil brown G O, 1 lb. Dianil brown E, 1 lb. soda and 20 lb. salt.
Dark Brown.—Dye with 1 lb. Dianil brown 3 G O, 3 lb. Dianil brown D, 1 lb. soda and 20 lb. salt.
Dark Green.—Dye with 4 lb. Primuline, 1-1/2 lb. Dianil black C R, 1 lb. soda and 20 lb. salt.
Walnut Brown.—Dye with 1 lb. Dianil brown 3 G O, 8 oz. Dianil brown R, 3 lb. Dianil brown B D, 1 lb. soda, and 20 lb. salt.
Light Green.—Dye with 3 lb. Primuline, 8 oz. Dianil blue B, 5 oz. Dianil dark blue R, 1 lb. soda, and 20 lb. salt.
Orange Yellow.—Dye with 3-1/4 lb. Primuline, 1 lb. Oxydianil yellow, and 25 lb. salt.
Olive.—Dye with 3-1/2 lb. Primuline, 8 oz. Dianil brown 3 G O, 8 oz. Dianil blue B, 4 oz. Dianil dark blue R, 1 lb. soda, and 25 lb. salt.
Bright Yellow.—Dye with 2 lb. Primuline, and 20 lb. salt.
Gold Yellow.—Dye with 2 lb. Diamine fast yellow A, 1 lb. soda, and 20 lb. salt.
Bright Walnut.—Dye with 1/2 lb. Diamine nitrazol brown B, 1 lb. Oxydiamine orange R, 1 lb. soda, and 20 lb. Glauber's salt.
Gold Brown.—Dye with 1/2 lb. Diamine nitrazol brown G, 1 lb. Primuline, and 20 lb. salt.
Green.—Dye with 2 lb. Primuline, 1 lb. Diamine nitrazol black B, 1 lb. soda and 20 lb. salt.
Pale Chestnut.—Dye with 1 lb. Primuline, 1/2 lb. Oxydiamine orange R and 20 lb. salt.
Moss Brown,—Dye with 2 lb. Primuline, 1 lb. diamine jet black O O and 20 lb. salt.
Chocolate.—Dye with 1-1/2 lb. Diamine brown V, 2 lb. Diamine nitrazol brown R D, 2 lb. soda and 20 lb. Glauber's salt.
Olive Brown.—Dye with 2 lb. Diamine nitrazol brown G, 1 lb. Diamine nitrazol black B, 1 lb. soda and 20 lb. Glauber's salt.
Russian Green.—Dye with 2 lb. Diaminogene extra, 2 lb. soda and 20 lb. Glauber's salt.
Bronze Green.—Dye with 2 lb. Diamine grey G, 2 lb. soda and 20 lb. Glauber's salt.
Terra-cotta Bed.—Dye with 2 lb. Oxydiamine orange R, 1 lb. soda and 20 lb. Glauber's salt.
Terra-cotta Brown.—Dye with 2 lb. Diamine nitrazol brown R D, 1 lb. soda and 20 lb. Glauber's salt.
Olive Green.—Dye with 1 lb. Primuline, 2 lb. Diamine bronze G, 1 lb. soda and 20 lb. Glauber's salt.
Dark Green.—Dye with 1 lb. Primuline, 2 lb. Diamine nitrazol black B, 2 lb. soda and 20 lb. salt.
Sage Brown.—Dye with 1 lb. Primuline, 2 lb. Diamine jet black O O, 1 lb. soda and 20 lb. salt.
Black Brown.—Dye with 1 lb. Diamine brown V, 2 lb. Diamine nitrazol black B, 2 lb. soda and 20 lb. Glauber's salt.
Dark Walnut.—Dye with 1 lb. Diamine brown V, 2 lb. Oxydiamine orange R, 2 lb. soda and 20 lb. Glauber's salt.
Pale Sage.—Dye with 1 lb. Diamine brown V, 2 lb. Primuline, 1 lb. soda and 20 lb. salt.
Brown.—Prepare the dye-bath with 3 lb. Diamine jet black O O, 20 lb. Glauber's salt, 2 lb. soda. Dye at the boil for one hour.
Brown.—Prepare the dye-bath with 3/4 lb. Benzo nitrol brown G, 20 lb. Glauber's salt, 2 lb. soda. Dye for one hour at the boil.
Dark Brown.—Prepare the dye-bath with 2 lb. Benzo nitrol dark brown N, 20 lb. Glauber's salt, 2 lb. soda. Dye for one hour at the boil.
Brown.—Prepare the dye-bath with 4 lb. Direct fast brown B, 20 lb. Glauber's salt, 2 lb. soda. Dye for one hour at the boil.
Brown.—Prepare the dye-bath with 1 lb. 11 oz. Diamine jet black O O, 2 lb. Cotton brown N, 1 lb. 5 oz. Diamine brown V, 20 lb. Glauber's salt, 2 lb. soda. Dye at the boil for one hour.
Brown.—Prepare the dye-bath with 2 lb. Diamine bronze G, 6-1/2 oz. Cotton brown N, 9-3/4 oz. Diamine fast yellow A, 20 lb. Glauber's salt, 2 lb. soda.
Black.—Prepare the dye-bath with 5 lb. Pluto black B, 20 lb. Glauber's salt, 2 lb. soda. Dye for one hour at the boil.
Solidogen A is a new coupler that has latterly been applied. It is a syrupy liquid, and the coupling bath is made by taking from 4 lb. to 6 lb. of the Solidogen A, and 1 lb. to 2 lb. of hydrochloric acid, in place of which 3 lb. to 5 lb. alum may be used. This bath is used at the boil, the goods being treated for half an hour, then well rinsed and dried. It increases the fastness of the colours to washing and soaping.
The following recipes show its application:—
Bright Bed.—Dye with 3 lb. Dianil red 4 B, 2 lb. soap, 3 lb. soda and 15 lb. Glauber's salt, then fix with Solidogen A.
Scarlet.—Dye with 3 lb. Dianil scarlet G, 2 lb. soda and 25 lb. salt; fix with Solidogen A.
Plum.—Dye with 3 lb. Dianil claret B, 5 lb. soda and 10 lb. Glauber's salt, then fix with Solidogen A.
=Topping with Basic Dyes.=—The shades dyed with the direct dyes may be materially brightened and new shades produced by topping with any of the basic dyes, which are applied in a fresh warm bath. A great variety of effects may be thus got of which the following recipes give a few examples:—
Green.—Dye with 1 lb. Titan yellow G and 20 lb. salt; top with 1/2 lb. Brilliant green.
Blue.—Dye with 1-3/4 lb. Diamine azo blue R, 1 lb. soda and 20 lb. Glauber's salt, then top with 2 oz. New Methylene blue N.
Bright Blue.—Dye with 3/4 lb. Diamine brilliant blue G, 1 lb. soda and 10 lb. Glauber's salt; top with 2 oz. New Methylene blue 3 R.
Blue.—Dye with 1 lb. Diamine sky blue, 1 lb. soda and 10 lb. Glauber's salt, and top with 4 oz. Brilliant green.
Bose Lilac.—Dye with 1-1/2 oz. Diamine violet N, 1 lb. soda and 10 lb. Glauber's salt, then top with 2 oz. Tannin heliotrope.
Green.—Dye at the boil for one hour with 2 lb. Benzo green G and 10 lb. Glauber's salt, then top in a fresh bath with 1/2 lb. Turquoise blue B B.
Violet.—Dye with 5 oz. Diamine violet N, 2 oz. Diamine brilliant blue G, 1 lb. soda and 10 lb. salt, and top with 1 oz. Methyl violet 2 B.
Plum.—Dye with 1-1/2 lb. Oxydiamine violet B, 5 oz. Diamine red 10 B, 2 lb. soda and 10 lb. Glauber's salt, then top with 1-1/2 oz. Methyl violet R.
Bright Green.—Dye with 1-1/4 lb. Diamine green G, 1-1/4 lb. Oxydiamine yellow G G, 2 lb. soda and 10 lb. Glauber's salt, then top with 2 oz. Brilliant green.
Blue.—Dye with 2 lb. Benzo azurine G, 3 oz. Brilliant azurine B, 1 lb. soda and 20 lb. Glauber's salt, topping with 6 oz. Turquoise blue G and 3 oz. New Victoria blue B.
Dark Lilac.—Dye with 3-3/4 lb. Heliotrope B B, 1 lb. soda and 20 lb. Glauber's salt, then top with 1 lb. Methyl violet R, and 1/2 lb. Methyl violet 3 R.
Scarlet.—Dye with 3 lb. Brilliant Congo R, 3 lb. soda and 20 lb. Glauber's salt, then top with 8 oz. Safranine.
Bright Green.—Dye with 3 lb. Chrysamine G, 2 lb. soap and 10 lb. phosphate of soda, topping with 3/4 lb. Malachite green.
Bright Violet.—Dye with 1-1/2 lb. Chicago blue 6 B, 1 lb. soda and 20 lb. Glauber's salt, topping with 10 oz. Methyl violet B.
Dark Green.—Dye with 2 lb. Columbia green, 3 lb. soda and 10 lb. Glauber's salt, topping with 10 oz. Malachite green.
Claret.—Prepare a dye-bath with 3/4 oz. Diamine black R O, 2-1/2 lb. Benzo purpurine 6 B, 10 lb. Glauber's salt. Dye at the boil for one hour, then enter in a fresh cold bath of 1/2 lb. Safranine G. Work for twenty minutes, lift, wash and dry.
Seal Brown.—Make up a dye-bath with 2 lb. Benzo azurine G, 20 lb. Glauber's salt. Enter yarn at 180 deg. F., dye at the boil for one hour, lift, wring, and enter into a fresh bath of 1-1/2 lb. Bismarck brown. Work for one hour at about 180 deg. F., lift, rinse well and dry.
(6) DYEING ON TANNIC MORDANT.
The oldest group of coal-tar dyes are the basic dyes, of which Magenta, Brilliant green, Chrysoidine, Bismarck brown, Auramine are typical representatives. For a long time these dyes were only used for dyeing wool and silk; for cotton, linen, and some other vegetable fibres they have little or no affinity, and hence cannot dye them direct. However, it was found out that if the cotton be prepared or mordanted (as it is called) with tannic acid or with any substance containing that compound they could be used for dyeing cotton.
The mordant used, tannic acid, has the property of combining with the dyes of this group to form insoluble coloured tannates. Now tannic acid has a certain amount of affinity for cotton, if the latter be immersed in solution of tannic acid or any material containing it some of the latter is taken up and more or less fixed by the cotton fibre. Tannic acid is a vegetable product found in a large number of plants, and plant products, such as sumac, myrabolams, divi-divi, galls, oak bark, gambier, cutch, algarobilla, valonia, etc., which are commonly known as tannins, or tannin matters, on account of their use in the conversion of animal skins or hides into leather, which is done in the tanning industry.
By itself the tannin-colour lake, which may be formed on the cotton fibre by immersion first in a bath of tannin and then in a dye-bath, is not fast to washing and soaping, but by taking advantage of the fact with such metals as tin, iron, antimony, etc., it combines to form insoluble tannates; the tannic acid can be fixed on the cotton by immersion in a bath containing such fixing salts as tartar emetic, tin crystals, copperas, antimony fluoride, and antimony oxalate. The dyeing of cotton with the basic colours therefore resolves itself into three operations:—
(1) Tanning with tannic acid or some tanning matters. (2) Fixation with tartar emetic or other fixing agent. (3) Dyeing with the required colour or mixture of colours.
(1) =The Tanning Operation.=—The practice of tanning or mordanting cotton with tannin is variously carried on by dyers. Some steep the cotton in the tannin bath over night, others immerse it from two to three hours in a lukewarm bath, while some enter it in a boiling bath, which is then allowed to cool down and the cotton is lifted out. The last is perhaps the quickest method, and experiments have shown that it is as good as any other method, if the quantity of tannic acid taken up be regarded as the criterion of success.
In the natural products which have just been enumerated, the tannic acid is accompanied by some colouring matter, which is also absorbed by the cotton; in some (sumac and galls) this colour is present in but small quantities; in others (divi-divi, myrabolams, algarobilla), there is a large quantity; therefore cotton treated with these comes out more or less coloured. Now it is obvious that such forms of tannin cannot be used when light tints are to be dyed, for such the acid itself must be used, for medium shades sumac or galls may be used; while when dark shades—browns, maroons, dark greens, navy blues, etc., are to be dyed, then such tannin matters as divi-divi or myrabolams may be conveniently and economically adopted. The quantity used varies according to circumstances; the character of the shades that are to be dyed, the dye-stuff used, the quality and character of the tannin matter used. For pale shades about 1 per cent. of tannic acid may be used, deep shades require from 3 to 4 per cent. Of tannin matters from 5 per cent. may be used for pale shades, from 20 to 25 per cent. for deep shades. The tannin baths are not exhausted, and may be kept standing, adding for each succeeding lot of cotton from 1/2 to 3/4 of the above quantities of tannin matters. Of course sooner or later the baths become unusable from various causes, and then they may be thrown away; but old tannin baths often work better than the new ones.
(2) =The Fixing Bath.=—Following on the tannin bath comes the fixing bath to fix the tannin on the cotton in the form of insoluble metallic tannates. A variety of metallic salts may be used for this purpose, those of antimony, tin, iron, lead, etc., the substances most commonly used being tartar emetic, antimony fluoride, oxalate of antimony, tin crystals and copperas.
Beyond forming the insoluble tannate of antimony or tin, as the case may be, the salts of antimony and tin have no further effect on the tanned cotton, and they may be used to fix the tannin for all tints or shades, from very pale to very deep. Of all these salts tartar emetic has been found to be the best, probably because it is the least acid in its reactions, and therefore there is no tendency to remove any tannin from the fibre, as is the case with the other salts. Tin salt is little used for this purpose, because of its acidity, which prevents it from fixing the tannin as completely as is the case with tartar emetic.
With copperas or iron liquor the question comes up not only of the mere fixation of the tannin, but also the fact that iron forms with tannin grey to black compounds, hence cotton which has been tanned and then immersed in a bath of copperas becomes coloured grey to black, according to the quantity of the tannin matter used. The property is useful when dark shades of maroons, clarets, greens, browns, blues, etc., are to be dyed, and is frequently employed.
(3) =Dyeing.=—After the tannin and fixing operations comes the dyeing. This is not by any means a difficult operation. It is best carried out by preparing a cold bath, entering the prepared or mordanted cotton in this and heating slowly up. It is not necessary to raise to the boil nor to maintain the dye-bath at that heat, a temperature of 180 deg. F. being quite sufficient in dyeing with the basic colours, and the operation should last only until the colouring matter is extracted from the dye-bath. Working in this way, level uniform shades can be got.
One source of trouble in the dyeing of basic dyes, more especially with magentas, violets and greens, lies in their slight solubility and great strength. In preparing solutions of such dyes it is best to dissolve the dye-stuff by pouring boiling water over it, and stirring well until all appears to be dissolved.
This solution should be strained through a fine cloth, as any undissolved specks will be sure to fix themselves on the cloth and lead to dark spots and stains, as, owing to the weak solubility of the dye, and this being also fixed as insoluble tannate by the tannic acid on the fibre, there is no tendency for the dye to diffuse itself over the cloth, as occasionally happens in other methods of dyeing. No advantage is gained by adding to the dye-bath such substances as common salt or Glauber's salt.
Some few of the dyes, e.g., Soluble blue, Victoria blue, which will dye on a tannic mordant, are sulphonated compounds of the colour base. These can be dyed in medium or light shades on to unmordanted cotton from a bath containing alum, and in the ordinary method of dyeing the addition of alum is beneficial, as tending to result in the production of deep shades. These are somewhat faster to washing and soaping, which is owing to the dye-stuff combining with the alumina in the alum to form an insoluble colour lake of the sulphuric acid groups it contains.
Many recipes can be given for the dyeing of basic dyes on cotton; for the range of tints and shades of all colours that can be produced by their means is truly great. Typical recipes will be given showing what basic dyes are available and how they can be combined together. The dyer, however, who knows how to produce shades by combining one dye-stuff with another is able to get many more shades than space will permit to be given here.
Sky Blue.—Mordant with 1 lb. tannic acid and 1/2 lb. tartar emetic, then dye with 2-1/2 oz. Victoria blue B, and 1/2 oz. Turquoise blue G.
Bright Blue.—Mordant with 2 lb. tannic acid and 1-1/2 lb. tartar emetic, then dye with 1-1/2 lb. New Victoria blue B, and 3/4 lb. Turquoise blue G.
Pale Green.—Mordant with 1-1/2 lb. tannic acid and 1/4 lb. tartar emetic, then dye with 1/4 oz. Brilliant green and 1/2 oz. Auramine I I.
Bright Green.—Mordant with 1 lb. tannic acid and 1 lb. tartar emetic, then dye with 6 oz. Brilliant green and 8 oz. Auramine I I.
Turquoise Blue.—Mordant with 2 lb. tannic acid and 1-1/2 lb. tartar emetic; dye with 1 lb. Turquoise blue G.
Crimson.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, then dye with 1-1/4 lb. Brilliant rhoduline red B and 5 oz. Auramine I I.
Bright Violet.—Mordant with 2 lb. tannic acid and 1 lb. tartar emetic; dye with 1-1/4 lb. Rhoduline violet and 3 oz. Methyl violet B.
Rose Lilac.—Mordant with 2 lb. tannic acid and 1 lb. tartar emetic; dye with 3/4 lb. Rhoduline violet.
Yellow.—Mordant with 3 lb. tannic acid and 2-1/2 lb. tartar emetic; dye with 2 lb. Auramine I I.
Orange.—Mordant with 3 lb. tannic acid and 2-1/4 lb. tartar emetic; dye with 2 lb. Chrysoidine.
Green.—Mordant with 3 lb. tannic acid and 2-1/2 lb. tartar emetic, then dye with 2 lb. Brilliant green.
Red Violet.—Mordant with 1-1/2 lb. tannic acid and 1-1/4 lb. tartar emetic, then dye with 8 oz. Methyl violet 4 R.
The same method may be followed with all the brands of Methyl, Paris and Hoffmann violets, and so a range of shades from a purple to a pure violet can be dyed. The 4 R to R brands of these violets dye reddish shades, the redness decreasing according to the mark, the B to 6 B brands dye bluish shades, the blueness increasing till the 6 B brand dyes a very blue shade of violet.
Bright Sea-Green.—Mordant with 1 lb. tannic acid and 1/2 lb. tartar emetic, then dye with 2 oz. Turquoise blue G and 1/4 oz. New Victoria blue B. With these two blues a very great variety of tints and shades of blue can be dyed.
Sea Green.—Mordant with 1 lb. tannic acid and 3/4 lb. tartar emetic, and dye with 2 oz. Malachite green.
Dark Green.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, then dye with 1-1/4 lb. Malachite green and 3/4 oz. Auramine I I.
By combination of Brilliant green or Malachite green (which are the principal basic greens) with Auramine in various proportions a great range of greens of all tints and shades, from pale to deep and from very yellow to very green tints, can be dyed.
Scarlet.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, then dye with 1-1/2 lb. Rhodamine 6 G and 1/4 lb. Auramine I I.
Pink.—Mordant with 1 lb. tannic acid and 3/4 lb. tartar emetic, and dye with 1/4 lb. Rhodamine G.
Pink.—Mordant with 1 lb. tannic acid and 3/4 lb. tartar emetic, and dye with 1/2 lb. Irisamine G.
Slate Blue.—Mordant with 1-1/2 lb. tannic acid and 1 lb. tartar emetic, then dye with 3/4 lb. Victoria blue B and 2 oz. Malachite green.
Indigo Blue.—Mordant with 3 lb. tannic acid and 2-1/2 lb. tartar emetic, then dye with 1 lb. Methylene blue 2 B and 1/2 lb. Malachite green.
Dark Scarlet.—Mordant with 3 lb. tannic acid and 2-1/2 lb. tartar emetic, then dye with 1 lb. Safranine prima and 1/2 lb. Auramine I I.
Grey.—Mordant with 1 lb. tannic acid and 1/2 lb. tartar emetic, then dye with 1/2 lb. New Methylene grey B.
Bluish Rose.—Mordant with 2 lb. tannic acid and 1 lb. tartar emetic, then dye with 1 lb. Rhodamine B.
Maroon.—Mordant with 4 lb. tannic acid and 2 lb. tartar emetic, and dye with 2 lb. Magenta and 1/2 lb. Auramine.
Dark Green.—Mordant with 5 lb. tannic acid and 2-1/2 lb. tartar emetic, and dye with 1/2 lb. Methylene blue B B, 1/2 lb. Methyl violet 2 B and 2-1/2 lb. Auramine I I.
Orange.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, and dye with 1 lb. New Phosphine G.
Lilac Grey.—Mordant with 1 lb. tannic acid and 1-1/2 lb. tartar emetic, and dye with 1/4 lb. Methylene grey B F.
Gold Brown.—Mordant with 3 lb. tannic acid and 1-1/2 lb. tartar emetic, and dye with 3/4 lb. Thioflavine T and 3/4 lb. Bismarck brown.
Orange.—Mordant with 2 lb. tannic acid and 1 lb. tartar emetic, and dye with 1 lb. Auramine and 1/4 lb. Safranine.
Dark Blue.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, and dye with 2-1/4 lb. New Methylene blue R and 3/4 lb. Naphtindone B B.
Olive Green.—Mordant with 5 lb. sumac extract and 2 lb. copperas, and dye with 1 lb. Auramine.
Russian Green.—Mordant with 5 lb. sumac extract and 2 lb. copperas, and dye with 2 lb. Malachite green.
Scarlet.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, and dye with 1-1/2 lb. Thioflavine T and 1/2 lb. Irisamine G. With these two dye-stuffs it is possible to produce a variety of useful shades from a pure greenish yellow, with Thioflavine T alone, to a bright bluish pink, with the Irisamine alone, through orange, scarlet, etc., with combinations of the two dye-stuffs.
Dark Grey.—Mordant with 5 lb. sumac extract and 3 lb. copperas, then dye with 1 lb. New Methylene grey G.
Blue Black.—Mordant with 8 lb. sumac extract and 4 lb. copperas, or better with iron liquor, then dye with 2 lb. Indamine blue N.
Olive Brown.—Mordant with 5 lb. sumac extract and 3 lb. copperas, and dye with 1-1/2 lb. New Phosphine G.
Indigo Blue.—Mordant with 1-1/2 lb. tannic acid and 1 lb. tartar emetic; dye with 1/2 lb. New Methylene blue N.
Sky Blue.—Mordant with 1/2 lb. tannic acid and 3/4 lb. tartar emetic; dye with 1-1/2 oz. New Methylene blue G G.
Dark Violet.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, then dye with 4 lb. Fast neutral violet B.
Bright Yellow.—Mordant with 2 lb. tannic acid and 1 lb. tartar emetic, and dye with 2 lb. Thioflavine T.
Primrose Yellow.—Mordant with 1 lb. tannic acid and 1/4 lb. tartar emetic, and dye with 2 oz. Thioflavine T.
Navy Blue.—Mordant with 5 lb. sumac extract and 3 lb. copperas, then dye with 2 lb. New Methylene blue R.
Violet.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, and dye with 2 lb. New Methylene blue 3 R.
Dark Blue.—Mordant with 5 lb. sumac extract and 3 lb copperas, and dye with 2 lb. New Methylene blue N X.
Blue Black.—Mordant with 8 lb. sumac extract and iron liquor, then dye with 3 lb. Metaphenylene blue B.
Emerald Tint.—Mordant the cotton in the usual way with 1 lb. tannic acid and 1 lb. tartar emetic; dye to shade at 180 deg. F. in a bath containing 14 oz. Auramine G, 2 oz. Brilliant green, then lift, wash and dry.
Orange.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, then dye with 4 lb. Tannin orange R.
Scarlet.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, and dye with 2 lb. Tannin orange R and 1 lb. Safranine S.
Dark Scarlet.—Mordant with 3 lb. tannic acid and 2 lb. tartar emetic, and dye with 1/2 lb. Tannin orange R and 2 lb. Safranine S.
The Janus colours are a series of dyes of a basic nature which can be applied somewhat differently to the ordinary basic dyes, although the ordinary method can be followed. With these Janus dyes a two-bath process is followed. A dye-bath is prepared containing the dye-stuff, sulphuric acid and common salt, and this is used at the boil from half to three-quarters of an hour, and the goods are allowed to remain in another three-quarters of an hour while the bath cools down. Next the dyed goods are run in a fixing bath of sulphuric acid, tannic acid and tartar emetic, this is used at the boil from half to one hour, after which the dyed goods are taken out and washed. If necessary the goods may be now topped with basic colours in order to produce any desired shade. The following recipes will show how the Janus dyes may be used:—
Blue.—Dye with 9 oz. sulphuric acid, 8 oz. Janus blue G, and 5 lb. common salt; fix with 3/4 lb. sulphuric acid, 8 oz. tannic acid and 4 oz. tartar emetic.
Turquoise Blue.—Dye with 9 oz. sulphuric acid, 1 lb. Janus green B and 10 lb. salt, fixing with 3/4 lb. sulphuric acid, 1 lb. tannin and 1/2 lb. tartar emetic.
Dark Blue.—Dye with 9 oz. sulphuric acid, 2-1/2 lb. Janus blue R and 15 lb. common salt; fix with 3/4 lb. sulphuric acid, 2-1/2 lb. tannic acid and 1-1/4 lb. tartar emetic.
Buff.—Dye with 9 oz. sulphuric acid, 2 oz. Janus yellow R and 3 lb. salt; fix with 3/4 lb. sulphuric acid, 3 oz. tannic acid and 3 lb. tartar emetic.
Crimson.—Dye with 9 oz. sulphuric acid, 2-1/2 lb. Janus red B and 15 lb. salt, fixing with 3/4 lb. sulphuric acid, 2-1/2 lb. tannic acid and 1-1/4 lb. tartar emetic.
Red Violet.—Dye with 9 oz. sulphuric acid, 1 lb. Janus claret red B and 10 lb. salt; fix with 12 oz. sulphuric acid, 1 lb. tannic acid and 1/2 lb. tartar emetic.
Orange.—Dye with 9 oz. sulphuric acid, 1 lb. Janus yellow R and 10 lb. salt; fix with 12 oz. sulphuric acid, 1 lb. tannic acid and 1/2 lb. tartar emetic.
Dark Violet.—Dye with 9 oz. sulphuric acid, 2 lb. Janus grey B and 15 lb. salt; fix with 12 oz. sulphuric acid, 2-1/2 lb. tannic acid and 1-1/4 lb. tartar emetic.
Chocolate Brown.—Dye with 9 oz. sulphuric acid, 3-1/2 lb. Janus brown B and 15 lb. salt, fixing with 2 oz. sulphuric acid, 2-1/2 lb. tannic acid and 1 lb. tartar emetic.
(6) DYEING ON METALLIC MORDANTS.
There are a number of dye-stuffs or colouring matters like alizarine, logwood, fustic, barwood, cutch, resorcine green, etc., which have no affinity for the cotton fibre, and of themselves will not dye it. They have the property of combining with metallic oxides such as those of iron, chromium, aluminium, tin, lead, calcium, etc., to form coloured bodies which are more or less insoluble in water. These coloured bodies are called "colour lakes," and the metallic compounds used in connection with their production "mordants," hence often the dye-stuffs applied by this method are termed "mordant dyes". In the case of the natural dye-stuffs—logwood, fustic, Persian berries, Brazil wood, camwood, cochineal, quercitron, cutch, etc.—which belong to this group of "mordant dyes," the whole of the material does not enter into the operation, but only a certain constituent contained therein, which is commonly soluble in boiling water, and extracted out by boiling. This constituent is called the "colouring principle" of the dye-stuff or wood, and naturally varies with each. It is not intended here to deal in detail with these colouring principles. The methods of applying and the colours which can be got from these dyes varies very much. Roughly, the modes of application fall under three heads: (1) the particular metallic mordant is first fixed on the fibre by any suitable method, and then the fibre is dyed; (2) the dye-stuff is first applied to the fibre, and then the colour is fixed and developed by treatment with the mordant; and (3) the dye-stuff and the mordant are applied at the same time. This last method is not much used. In the following sections many examples of these methods will be given.
The dyes fixed with metallic mordant vary in their composition and properties. There is first the group of eosine dyes, which are acid derivatives of a colour-base, and, in virtue of being so, will combine with the metallic oxides. The colour of these colour lakes is quite independent of what oxide is used, depending only on that of the particular eosine dye employed. Then there are some members of the azo dyes, particularly the croceine scarlets, which can also be dyed on the cotton by the aid of tin, lead or alum mordants. Here, again, the mordant has no influence on the colour, but only fixes it on the cotton.
The most important class of dye-stuffs which are dyed on to cotton with a metallic mordant is that to which the term "mordant dyes" is now given. This includes such dyes as logwood, fustic, madder, alizarine, and all the dyes derived from anthracene. Many of these are not really dyes, that is, they will not of themselves produce or develop a colour on to any fibre when used alone; it is only when they combine with the mordant oxide which is used, and then the colour varies with the mordant. Thus, for instance, logwood with iron produces a bluish black; with chrome, a blue; with alumina, a reddish blue. Alizarine with iron produces a dark violet; with alumina, a scarlet; with chrome, a red; with tin, a bright scarlet. Fustic gives with tin and alumina, bright yellows; with chrome, a dark yellow; with iron, an olive, and so on with other members of this group, of which more will be said later on.
Dyeing with Eosines.
At one time a fairly large quantity of cotton was dyed with the eosines, owing to the brightness of the shades given by them; but the introduction of such direct dyes as the Erikas, Ceranines, etc., has thrown the eosines out of use.
The method adopted for the production of eosine pinks and scarlets on cotton involves three operations: (1) impregnating the cloth with sodium stannate; (2) fixing oxide of tin by a bath of weak sulphuric acid; and (3) dyeing with the eosine.
=(1) Preparing with Sodium Stannate.=—A bath of 8 deg. Tw. is prepared, and the cotton is allowed to steep in this bath until it becomes thoroughly impregnated, after which it is taken out and wrung.
=(2) Fixing the Tin Oxide.=—A bath of sulphuric acid of 2 deg. to 4 deg. Tw. is prepared, and the cotton is sent through it, after which it is washed well with water, when it is ready for dyeing.
Stannate of soda is easily decomposed by acids; even the carbonic acid present in the air will bring about this change. The tin contained in the stannate is deposited on the cotton in the form of stannic oxide, or, more strictly, stannic acid. As this is somewhat soluble in acids, it is important that the sulphuric acid bath be not too strong, or there will be a tendency for the tin oxide to be dissolved off the cotton, and then but weak shades will be obtained in the final operation of dyeing. Further, owing to the decomposition of the stannate by exposure to the air, it is important that the substance should be used while fresh, and that only fresh baths should be used.
=(3) Dyeing with Eosine Colours.=—After the treatment with stannate of soda and sulphuric acid the prepared cotton is ready for dyeing. This process is carried out by preparing a cold bath with the required dye-stuff, entering the cotton therein, and then slowly raising to about 180 deg. F., and maintaining at that heat until the desired shade is obtained. It is not needful to raise to the boil and work at that heat. No better results are obtained, while there is even a tendency for colours to be produced that rub badly, which is due to the too rapid formation of the colour lake; and it is worthy of note that when a colour lake is rapidly formed on the fibre in dyeing it is apt to be but loosely fixed, and the colour is then loose to both washing and rubbing.
Dyeing with Acid and Azo Dyes.
In dyeing with this class of colours stannate of soda, acetate of lead or alum may be used as mordants. The stannate of soda is employed in the same manner as when the eosines are used, and, therefore, does not require to be further dealt with.
Acetate of lead is used in a similar way. The cotton is first steeped in a bath of acetate of lead of about 10 deg. Tw. strong, used cold, and from half an hour to an hour is allowed for the cotton to be thoroughly impregnated with the lead solution, it is then wrung and passed a second time into a bath of soda, when lead oxide or lead carbonate is deposited on the cotton. After this treatment the cotton is ready for dyeing with any kind of acid, azo and even eosine dyes, and this is done in the same manner as is used in dyeing the eosines on a stannate mordant. The shades obtained on a lead mordant cannot be considered as fast; they bleed on washing and rub off badly.
When alum is used as the mordant it may be employed in the same way as acetate of lead, but as a rule it is added to the dye-bath direct, and the dyeing is done at the boil. This latter method gives equally good results, and is more simple.
The eosines and erythrosines, water blues, soluble blues, croceine scarlets, cloth scarlets, and a few other dyes of the azo and acid series are used according to this method. The results are by no means first class, deep shades cannot be obtained, and they are not fast to washing, soaping and rubbing.
The methods of employing the much more important group of colouring matters known as the mordant dyes, which comprise such well-known products as logwood, fustic and alizarine, require more attention. With these, alumina, iron, and chromium mordants are used as chief mordants, either alone or in combination with one another, and with other bodies. The principal point is to obtain a good deposit of the mordant on the cotton fibre, and this is by no means easy.
There are several methods by the use of which a deposit is formed of the mordant, either in the form of metallic oxide (or, perhaps, hydroxide) or of a basic salt. In some cases the cotton is passed through alternate baths containing, on one hand, the mordanting salt, e.g., alum, copperas, etc., and, on the other, a fixing agent, such as soda or phosphate of soda. Or a mordanting salt may be used, containing some volatile acid that on being subjected to a subsequent steaming is decomposed. Both these methods will be briefly discussed.
Methods of Mordanting.
The cotton is first steeped in a bath containing Turkey-red oil, and is then dried. By this means there is formed on the fibre a deposit of fatty acid, which is of great value in the subsequent dyeing operations to produce bright and fast shades. After the oiling comes a bath of alum or alumina sulphate, either used as bought, or made basic by the addition of soda. The result is to bring about on the fibre a combination of the fatty acid with the alumina. Following on the alum bath comes a bath containing soda or phosphate of soda, which brings about a better fixation of the alumina.
These operations may be repeated several times, especially when a full shade having a good degree of fastness is desired, as, for instance, Turkey-reds from Alizarine. This method of mordanting is subject to considerable variations as regards the order in which the various operations are carried out, the strength of the baths, and their composition. A great deal depends upon the ultimate result desired to be obtained, and the price to be paid for the work.
Iron is much easier to fix on cotton than is either alumina or chrome. It is usually sufficient to pass the cotton through a bath of either copperas or iron liquor, hang up to dry or age, and then pass into a bath of lime, soda or even phosphate of soda. The other mordants require two passages to ensure proper deposition of the mordant on the fibre.
Following on the mordanting operations comes the dyeing, which is carried out in the following manner. The bath is made cold with the required amount of dye-stuff and not too small a quantity of water, the cotton is immersed and worked for a short time to ensure impregnation, then the temperature is slowly raised to the boil. This operation should be carefully carried out, inasmuch as time is an important element in the dyeing with mordant colours; the colouring principle contained in the dye-stuff must enter into a chemical combination with the mordant that has been fixed on the fibre. Heat greatly assists this being brought about, but if the operation is carried on too quickly, then there is a tendency for uneven shades to be formed. This can only be remedied by keeping the temperature low until the dye-stuff has been fairly well united with the mordant, and then maintaining the heat at the boil to ensure complete formation of the colouring lake on the fibre, and therefore the production of fast colours.
It has been noticed in the dyeing of alizarines on both cotton and wool that when, owing to a variety of circumstances, local overheating of the bath happens to take place dark strains or streaks are sure to be formed. To avoid these care should be taken that no such local heating can occur.
It only remains to add that it is possible to dye a great range of shades by this method, reds with alizarine and alumina; blacks with logwood and iron; greens from logwood, fustic, or Persian berries, with chrome and iron; blues from alizarine blues; greens from Coeruleine or Dinitrosoresorcine, etc.
Another method of mordanting cotton for the mordant group of dye-stuffs is that in which the cotton is impregnated with a salt of the mordant oxide derived from a volatile acid such as acetic acid, and then subjected to heat or steaming. This method is largely taken advantage of by calico printers for grounds, and dyers might make use of it to a much larger extent than they do.
There are used in this process the acetates of iron, chromium and aluminium, and bisulphites of the same metals and a few other compounds. Baths of these are prepared, and the cotton is impregnated by steeping in the usual way; then it is gently wrung out and aged, that is, hung up in a warm room overnight. During this time the mordant penetrates more thoroughly into the substance of the fabric, while the acid, being more or less volatile, passes off—probably not entirely, but at any rate some of the metal is left in the condition of oxide and the bulk of it as a basic salt. Instead of ageing the cotton may be subjected to a process of steaming with the same results. After this the cotton is ready for dyeing, which is done by the method described in the last section.
There is still another method to be noticed here, that is, one in which a bath is prepared containing both the mordant and the dye-stuff. In this case the character of the mordant must be such that, under the conditions that prevail, it will not form a colour lake with the dye-stuff. Such substances are the bisulphites, if used with the bisulphite compounds of the dye-stuffs; the acetates, if mixed with some acetic acid, may also be used. The process consists in preparing the dye-bath containing both the mordant and the dye-stuff, entering the cotton, steeping for some time, then wringing and steaming. During the latter operation the acid combined with the mordant, being volatile, passes away, and the colouring matter and mordant enter into combination to form the colour lake, which is firmly fixed upon the fibre. Very good results may be obtained by this method.
Lastly, in connection with the mordant colours, attention may be directed to the process of using some of them, which consists in making a solution of the dye-stuff in ammonia, impregnating the cotton with this alkaline solution, and subjecting it to a steaming operation, during which the alkali, being volatile, passes away, leaving the colouring matter behind in an insoluble form. The cotton is next passed into a weak bath of the mordant (preferably the acetates of iron, etc.)., this being used first cold and then gradually heated up. The dye on the fibre and the mordant combine to form the desired colour, which is fixed on the fibre.
The chrome mordants are those which are most commonly applied by the methods here sketched out, and with the large and increasing number of mordant dyes available, the processes should be worth attention from the cotton dyer.
The following recipes give fuller details than the outline sketches of the methods given above for the use of the various dyes produced with the mordant dyes and metallic mordants. In some cases as will be seen other dyes may be added to produce special shades:—
Dark Olive.—Prepare a bath from 8 lb. cutch, 4 lb. logwood extract, 7 lb. fustic extract, 2 lb. copper sulphate. Work in this for one to one and a half hours at the boil. This bath may be kept standing, adding new ingredients from time to time, and works best when it gets old. Then pass into a cold bath of 3 lb. copperas for one hour, then wash and enter into a new bath of 10 lb. salt, 6 oz. Titan blue 3 B, 6 oz. Titan brown R, 6 oz. Titan yellow Y, work for one hour at the boil, then lift, wash and dry.
Brown.—Prepare a bath with 20 lb. cutch, 2 lb. copper sulphate, 4 lb. quercitron extract. Work for one and a quarter hours at the boil, then allow to lie for a day, when the goods are passed into a bath containing 3 lb. bichromate of potash and 1 lb. alum. Work at 150 deg. to 160 deg. F. in this for a few minutes, then allow to lie for four to five hours, wash well and dry.
Olive.—Work for twenty minutes at 80 deg. F. in a bath of 10 lb. fustic extract, 5 lb. quercitron extract, 2 lb. logwood extract; heat to boil, work for half an hour, then enter in a cold bath of 2 lb. sodium bichromate and 5 lb. copper sulphate; work for twenty minutes, then heat to boil; work for twenty minutes more, wash and dry.
Pale Brown.—Treat in a hot bath of 25 lb. cutch, 1-3/4 lb. bluestone; work for half an hour in this bath, then lift, wring, and work in a bath of 1-3/4 lb. bichromate of potash for twenty to thirty minutes. Dye in a bath of 2-1/4 lb. alum, 7 oz. Chrysoidin, 14 oz. Ponceau B.
Fast Brown.—The cotton is heated in a boiling bath containing 20 lb. cutch, 4 oz. copper sulphate for one hour, it is then treated in a bath containing 8 oz. bichromate of potash for half an hour, then dyed in a bath containing 2 oz. Benzo black blue, 6 oz. Benzo brown N B, 2 lb. soap, 8 lb. salt, for one hour at the boil, washed and dried.
Drab.—Dissolve 1/2 lb. cutch, 7 lb. bluestone, 8 lb. extract of fustic; enter goods at 120 deg. F., give six turns, lift and drain. Prepare a fresh bath containing 2 lb. copperas; enter goods, give three turns, lift, and enter fresh bath at 120 deg., containing 2 lb. bichromate of potash, give four turns, drain, wash and dry.
Coffee Brown.—For one piece, wet out in hot water, run for half an hour upon a jigger in a bath of 6 lb. good cutch, take up and drain in a bath of 8 lb. black iron liquor; drain, run again through each bath and rinse well. Prepare a fresh bath with Bismarck brown, enter at 100 deg. F., heat slowly to 200 deg. F., drain, rinse and dry.
Dark Brown Olive.—Prepare the dye-bath with 12 lb. cutch, 2 lb. bluestone, 2-1/2 lb. alum, 10 lb. quercitron extract, 2 lb. indigo carmine 4 lb. turmeric, 1/4 lb. Bismarck brown; boil for one and a half hours, then lift and add 1 lb. copperas; re-enter the goods, give another half-hour, boil, then add 1-1/2 lb. bichromate of potash, work two hours more, then wash and dry.
Red Drab.—Boil up 10 lb. cutch and 5 lb. sumac; enter the cotton at 140 deg. F., work fifteen minutes and lift. Prepare a fresh bath of 4 lb. black iron liquor; enter the cotton cold, work ten minutes and lift. Prepare another bath with 3 lb. bichromate of potash; enter cotton at 160 deg. F., work fifteen minutes, lift and wash. Finish in a fresh bath containing 3 lb. logwood, 6 lb. red liquor; enter cotton at 100 deg. F., work ten minutes, lift, wash and dry.
Fawn.—Boil up 5 lb. cutch and 5 oz. bluestone, cool to 100 deg. F.; enter, give six turns, lift, and add 2 lb. copperas; re-enter cotton, give four turns, lift and wring. Prepare a fresh bath with 1 lb. bichromate of potash; enter cotton at 110 deg. F., give five turns, lift, wash and dry.
Grey Slate.—Boil up 10 lb. sumac, 3 lb. fustic extract; cool down to 120 deg. F., give eight turns, lift and wring. Prepare a fresh bath with 5 lb. copperas; enter cotton cold, give five turns, lift and wash.
Dark Plum.—Lay down overnight in 30 lb. sumac. Next morning wring and enter in a fresh bath of oxy-muriate of tin 20 deg. Tw., give four turns, lift and wash well in two waters. Boil out 40 lb. ground logwood, 10 lb. ground fustic, cool bath down to 140 deg. F.; enter cotton, give eight turns, lift and add 1-1/2 gallons red liquor; re-enter yarn, give four turns, lift, wash and dry.
Pale Chamois.—Work the cotton seven turns in a cold bath of 3 lb. copperas, then wring and pass into a cold bath of 3 lb. soda ash; work well, wash and dry.
Dark Brown Olive.—Prepare a bath of 28 lb. fustic, 3/4 lb. logwood, 18 lb. cutch, 4 lb. turmeric, 2 lb. copper sulphate, 3/4 lb. alum; work for an hour at the boil, then sadden in a new bath of 1 lb. bichromate of potash for half an hour, then sadden in a new bath of 1/4 lb. nitrate of iron, working in the cold for half an hour, lift, wash and dry.
Havana Brown.—Prepare a bath with 4 lb. cutch and 1 lb. bluestone; work at the boil for one hour, then pass through a warm bath of 1/2 lb. bichromate of potash, 1 lb. sulphuric acid. Wash and dye in a bath of 3/4 lb. Bismarck brown and 4 lb. alum; work for one hour at about 180 deg. F., wash and dry.
Black.—Prepare a dye-bath with 20 lb. extract of logwood, 4 lb. cutch, 5 lb. soda ash, 5 lb. copper sulphate. Heat to the boil, enter the cotton, and work well for three hours, then lift, and allow to lie overnight in a wet condition, wash and pass into a bath of 1 lb. bichromate of potash for half an hour; lift, wash and dry. The dye-bath is not exhausted, and only about one-third of the various drugs need be added for further batches of cotton.
Reseda Green.—Prepare a bath with 15 lb. cutch, 8 lb. turmeric; work in this for fifteen minutes at about 150 deg. F., then pass through a hot bath of 2 lb. bichromate of potash for one hour, then re-enter into a cutch bath to which has been added, 1 lb. sulphate of iron; work for one hour, then add 2 lb. alum and work half an hour longer, rinse, wash and dry.
Fawn Brown.—Prepare a dye-bath with 4 lb. cutch, 2 lb. fustic extract; work for one hour at hand heat, then lift, and pass through a bath of 1-1/4 lb. bichromate of potash; work for a quarter of an hour, rinse and pass into a fresh bath of 1 oz. Bismarck brown for ten minutes, then lift, wash and dry.
Beige.—Prepare a bath with 20 lb. sumac; enter cotton at 120 deg. F., give six turns, lift and add 1/2 lb. copperas; re-enter cotton, give four turns and wring. Prepare a fresh bath containing 2 lb. extract of fustic, 3 oz. extract of indigo; enter cotton at 120 deg. F., give three turns, raise temperature to 140 deg. F., and turn to shade, lift, wash and dry.
Turkey Red.—One of the most important colours dyed on cotton is that known as Turkey red, a bright red of a bluish tone, characterised by its great fastness to light, washing, etc. Strong alkalies turn it more yellowish, but weak acids and alkalies have little action.
Into the history of the dyeing of Turkey red it is not intended to enter, those who are interested in the subject should refer to old works on dyeing; nor is it intended to speak of old methods of producing it with the aid of madder, but rather to give some of the most modern methods for dyeing it with alizarine.
Many processes differing somewhat in detail have been devised for dyeing Turkey red on cotton, and it is probable that no two Turkey-red dyers work exactly alike. It is difficult to produce the most perfect red, and a very great deal of care in carrying out the various operations is necessary to obtain it. This care and the number of operations makes Turkey red an expensive colour to dye, and so shorter methods are in use which dye a red on cotton that is cheaper, but not so brilliant or fast as a true Turkey red.
Process 1.—This process is perhaps the most elaborate of all processes, but it yields a fine red. The process is applicable to cloth or yarn, although naturally the machinery used will vary to suit the different conditions of the material. Bleached yarn or cloth may be treated, although a full bleach is not necessary, but the cloth or yarn must be clean or well scoured, so that it is free from grease and other impurities.
Operation 1. Boil the cotton for six to eight hours with a carbonate of soda lye at 1 deg. Tw. in a kier at ordinary pressure, then wash well, wring, or, better, hydro-extract.
Operation 2. First "greening": What is called the "first green liquor" is prepared by taking 15 lb. of gallipoli oil, 3 lb. phosphate of soda and 15 lb. carbonate of soda, the liquor to stand at 2 deg. Tw. Originally this "liquor" was made with sheep dung, but this is now omitted. The cotton is worked in this liquor, which is kept at 100 deg. F., until it is thoroughly impregnated, then it is taken out, squeezed and dried, or in some cases piled overnight and then stoved.
Operation 3. Second green liquor. As before.
Operation 4. Third green liquor. As before.
Operation 5. A carbonate of soda liquor of 2 deg. Tw. strength is prepared, and the cotton steeped in this until it is thoroughly impregnated, then it is wrung out and stoved. This is called "white liquor treatment".
Operation 6. Second white liquor. As before.
Operation 7. Steeping: Prepare a bath of water at 150 deg. F., and steep for twelve hours, then wring and dry.
Operation 8. Sumacing: A liquor is made from 12 lb. sumac with water, and after straining from undissolved sumac leaves the liquor is made to stand at 2 deg. Tw., this is kept at about a 100 deg. F., and the cotton is well worked in it and allowed to steep for four hours, after which it is taken out and wrung.
Operation 9. Mordanting or aluming: 20 lb. of alum are dissolved in hot water, and 5 lb. of soda crystals are slowly added in order to prepare a basic alum solution; this is now made by the addition of water to stand at 8 deg. Tw.
The sumaced cotton is worked in this bath and allowed to steep for twenty-four hours, when it is taken out and wrung. Some dyers add a little tin crystals to this bath; others add a small quantity of red liquor.
Operation 10. The dyeing: A cold bath is prepared with 10 lb. to 12 lb. alizarine, 3 lb. sumac extract, and 2 oz. lime. The cotton is entered into the cold bath, worked from fifteen to twenty minutes so as to get it thoroughly impregnated; then the heat is slowly raised to the boil and the dyeing carried on at that heat until the full shade is obtained, which usually takes about an hour. According to the brand of alizarine used so will the shade that is obtained vary, as will be mentioned later on.
Operation 11. First clearing: The dyed cotton is placed in a boiler and boiled for four hours with 3 lb. soda crystals and 3 lb. palm oil soap, afterwards washing well.
Operation 12. Second clearing: The dyed cotton is again boiled for two hours with 2-1/2 lb. soap and 1/2 lb. tin crystals, then give a good washing and dry.
This process is a long one—indeed, some dyers by repeating some of the operations lengthen it—and it takes at least two weeks, in some cases three weeks, to carry out.
The first idea is to get the cotton thoroughly impregnated with the oil, and this oxidised to some extent on the fibre, and to this end the oil treatments are carried out. In this process experience has shown that olive oil is the best to use, although other oils have been tried from time to time. The sumacing enables the alumina to be more firmly fixed on to the cotton. The alumina combines with both the oil and the sumac, and the resulting mordant produces a better and more brilliant red with the alizarine. The clearing operations serve to remove impurities, to brighten the colour, and to more fully fix it on the cotton.
Process 2.—Operation 1. The cotton is well bleached or scoured with soda in the usual way.
Operation 2. Oiling or preparing: A liquor is made from 10 lb. alizarine oil or Turkey-red oil in 10 gallons water. This oil is prepared from castor oil by a process of treatment with sulphuric acid, washing with water and neutralising with caustic soda. The cotton is thoroughly impregnated with this oil by steeping, then it is wrung out and dried.
Operation 3. Steaming: The cotton is put into a steaming cottage or continuous steaming chamber and steamed for from one to one and a half hours at about 5 lb. pressure.
Operation 4. A bath of red liquor (acetate of alumina) at 8 deg. Tw. is prepared. Some dyers use basic alum at the same strength. In this bath the cotton is steeped at 100 deg. F. for two hours; then it is wrung out and dried. This aluming bath can be repeated. Next it is run through a bath of chalk and water containing 2 lb. chalk in 10 gallons water. This helps to fix the alumina on the cotton. Phosphate of soda also makes a good fixing agent.
Operation 5. Dyeing: This is carried out in precisely the same way as in the other process.
Operation 6. Oiling: A second oiling is now given in a bath of 5 lb. alizarine oil, or Turkey-red oil, in 10 gallons water, after which the cotton is dried, when it is ready for further treatment. In place of giving a second oiling after the dyeing, it is, perhaps, better to give it after the mordanting and before dyeing.
Operation 7. Clearing: The dyed cotton is cleared with soap in the same manner as the clearing operations of the first process, which see.
Any of the treatments preparatory to, and following the actual dyeing of, any of these processes may be repeated if deemed necessary. The text-books on dyeing and the technical journals devoted to the subject frequently contain accounts of methods of dyeing Turkey red, but when these come to be dissected the methods are but little more than variants of those which have just been given.
Seeing that the theory or theories involved in this rather complex process of dyeing Turkey red, and that colourists are not agreed as to the real part played by the oil, the sumac and the clearing operations in the formation of a Turkey red on cotton, nothing will be said here as to the theory of Turkey-red dyeing.
Alizarine Red.—It is possible to dye a red with alizarine on cotton which, while being a good colour, is not quite so fast to washing, etc., as a Turkey red. This is done by using fewer treatments, as shown in the following process:—
Process 1.—Boil the cotton in soda. Process 2.—Oil with Turkey-red oil, as in the Turkey-red process No. 2 above. Process 3.—Mordant with alum or acetate of alumina. Process 4.—Dye with alizarine as before. Process 5.—Soap.
There are three distinct colouring matters which are sold commercially under the name of "alizarine". These are: alizarine itself, which produces a bluish shade of red; anthra-purpurine, which gives a similar but less blue red than alizarine; and flavo-purpurine, which produces the yellowest reds. The makers send out all these various products under various marks.
For dyeing Turkey reds the flavo-and anthra-purpurine brands or yellow alizarines are to be preferred; for pinks and rose shades the alizarine or blue shade brands are best.
Alizarine Pink.—This can be dyed in the same way as Turkey red, only using for full pinks 4 per cent, of alizarine in the dye-bath, or for pale pinks 1 to 2 per cent. It is advisable to reduce the strength of the oiling and mordanting baths down to one-half.
Alizarine Violet.—Alizarine has the property of combining with iron to form a dark violet colour, and advantage is taken of this fact to dye what are called in the dyeing and calico printing trades alizarine purples and lilacs, although these do not resemble in hue or brilliance the purples and lilacs which can be got from the direct dyes. They have not the importance which they formerly possessed, and but a mere outline of two processes for their production will be given.
Alizarine Purple.—Process 1. (1) Boil with soda, (2) prepare with Turkey red oil, (3) mordant by steeping in copperas liquor at 4 deg. Tw. for twenty minutes, take out, allow to lie on stillages overnight, then wash and dry. For deep purples it may be advisable to repeat these treatments; for pale lilacs using them at half strength is advisable. (4) Dye with 8 to 10 per cent. of alizarine blue shade, working as described under Turkey red. The best results are obtained when 1 per cent, of chalk is added to the dye-bath. (5) Soap as in red dyeing.
Process 2. (1) Boil with soda, (2) oil with Turkey-red oil, (3) steep in pyrolignite of iron (iron liquor) for one hour, then age by hanging in the air. (4) Dye as before. (5) Soap.
Fine blacks are got if after oiling the cotton is treated with sumac or tannic acid, then mordanted with iron and dyed with alizarine as usual.
Chocolate Browns.—Fine fast chocolate browns can be got from alizarine by using a mixed mordant of iron and alumina, either the acetate or the sulphate. By varying the relative proportions various shades can be obtained.
Alizarine Orange—Prepare the cotton as if for dyeing a Turkey red, but use in the dye-bath 8 to 10 per cent. of Alizarine orange.
Alizarine Blue—The cotton is boiled three hours with 3 per cent. ammonia soda at 30 lb. pressure, and then washed thoroughly. The boiled, washed and hydro-extracted yarn is oiled with a solution containing from 1/4 lb. to 1-1/2 lb. Turkey-red oil, 50 per cent. for every gallon of water. It is then wrung out evenly and dried for twelve hours at 150 deg. F.
Tannin Grounding.
The oiled and dried cotton is worked three-quarters of an hour in a vat containing a tannin solution (1 oz. per gallon). The cotton remains in this liquid, which is allowed to cool off for twelve hours, then it is hydro-extracted. Sumac turns the shade somewhat greener, which is noticed especially after bleaching, therefore tannin is given the preference.
Chromium Mordant.
The cotton treated with tannin and then hydro-extracted is worked cold for one hour in a vat containing a solution of chromium chloride at 32 deg. Tw., and remains in this solution twelve hours. The cotton is then hydro-extracted and washed directly; it is best to employ running water. A special fixation does not take place. The cotton is now ready for dyeing. The solution of chromium chloride and the tannin solution can be used continuously, adding fresh liquor to keep the baths up to strength.
Dyeing—For dyeing, water free from lime must be used. Water having not more than 2.5 deg. hardness can be employed if it is corrected with acetic acid, thereby converting the carbonate of lime into acetate of lime. Very calcareous water must be freed from lime before use. The dye-bath contains for 100 lb. cotton 15 lb. Alizarine blue paste (A R or F, according to the shade desired), 35 lb. acetic acid (12 deg. Tw.), 15-1/2 lb. ammonia (25 per cent.), 2-1/4 oz. tannin. The cotton is worked a quarter of an hour in the cold; the temperature is raised slowly to a boil, taking about one hour, and the cotton is worked three-quarters of an hour at that heat. Finally the cotton is washed and hydro-extracted. The dyed and washed cotton is steamed two hours at 15 lb. to 22 lb. pressure. Steaming turns the shade greener and darker, and increases the fastness. After steaming the cotton it is soaped one or two hours at the boil, with or without pressure. According to the quality of water employed, 2 to 5 parts soap per 1,000 parts water are taken.
Brown.—A fine brown is got by a similar process to this, if instead of Alizarine blue, Alizarine orange is used in the dye-bath. A deeper brown still if Anthracene brown, or a mixture of Anthracene brown and Alizarine blue, be used.
Claret Red.—Clarets to maroon shade of red are got by preparing the cotton as for blue given above, then dyeing with alizarine.
Logwood Black.—One of the most important colours that come under this section is logwood black, the formation of which on the fibre depends upon the fact that the colouring principle of logwood forms a black colour lake with iron and also one with chromium.
There are many ways of dyeing logwood blacks on cotton, whether that be in form of hanks of yarns, warps or pieces. While these blacks may be, and in the case of hanks are, dyed by what may be termed an intermittent process, yet for warps and piece goods a continuous process is preferred by dyers. Examples of both methods will be given. As in the dyeing of Turkey reds it is probable that no two dyers of logwood blacks quite agree in the details of their process, there may be variations in the order of the various baths and in their relative strengths. Typical methods will be noted here.
=Dyeing Logwood Black on Yarn in Hanks.=—Operation 1. Sumacing: Prepare a bath with 10 lb. sumac extract in hot water. Work the yarn in this for half an hour, then allow to steep for six hours or overnight, lift and wring. The liquor which is left may be used again for another lot of yarn by adding 5 lb. sumac extract for each successive lot of yarn. In place of using sumac the cheaper myrabolam extract may be used.
Operation 2. Ironing or Saddening: Prepare a bath with 3-1/2 gallons nitrate of iron, 80 deg. Tw. Work the yarn in this for fifteen minutes, then wring out. The bath may be used again when 1 gallon of nitrate of iron is added for each lot of yarn worked in it. In place of the nitrate of iron, the pyrolignite of iron or iron liquor may be used.
Operation 3. Liming: Work for ten minutes in a weak bath of milk of lime.
Operation 4. Dyeing: This is done in a bath made from 10 lb. logwood extract and 1 lb. fustic extract. The yarn is entered into the cold or tepid bath, the heat slowly raised to about 150 deg. F, then kept at this heat until a good black is got, when the yarn is taken out, rinsed and wrung. The addition of the fustic extract enables a much deeper and jetter shade of black to be dyed.
Operation 5. Saddening: To obtain a fuller black the dyed cotton is sent through a bath of 1-1/2 lb. of copperas, then washed well.
Operation 6. Soaping: Work for twenty minutes in a bath of 2 lb. soap at 140 deg. to 150 deg. F. Then wash well.
Much the same process may be followed for dyeing logwood black on warps and piece goods, jiggers being used for each operation.
Another method is to first work the cotton in pyrolignite (iron liquor) at 10 deg. Tw., until it is thoroughly impregnated, then to dry and hang in the air for some hours, next to pass through lime water to fix the iron, and then to dye as before.
Continuous Process.—In this case a continuous dyeing machine is provided, fitted with five to six compartments. The cotton is first of all prepared by steeping in a bath of 12 lb. myrabolam extract for several hours, then it is taken to the continuous machine and run in succession through nitrate of iron liquor, lime water, logwood and fustic, iron liquor and water. The nitrate of iron bath contains 2 gallons of the nitrate to 10 gallons of water, and as the pieces go through fresh additions of this liquor are made from time to time to keep up the volume and strength of the liquor to the original points.
The logwood bath is made from 10 lb. logwood extract and 1 lb. fustic extract, and it is used at about 160 deg. F. The quantities here given will serve for 100 lb. of cotton, and it is well to add them dissolved up in hot water in small quantities from time to time as the cotton goes through the bath.
The iron liquor given after the dyeing contains 2 lb. of copperas in 10 gallons of water.
Between the various compartments of the machine is fitted squeezing rollers to press out any surplus liquor, which is run back into the compartment. The rate of running the warp or pieces through should not be too rapid, and the dyer must adapt the rate to the speed with which the cloth dyes up in the dye-bath.
The addition of a little red liquor (alumina acetate) to the iron bath is sometimes made, this is advantageous, as it results in the production of a finer black. Iron by itself tends to give a rusty-looking, or brownish black, but the violet, or lilac shade that alumina gives with logwood, tones the black and makes it look more pleasant.
Some dyers add a small quantity, 1 per cent., of the weight of the cotton of sulphate of copper to the iron bath, others add even more than this. Some use nitrate of copper; the copper giving a greenish shade of black with logwood, and this tones down the iron black and makes it more bloomy in appearance.
Single bath methods of dyeing logwood blacks are in use, such methods are not economical as a large quantity, both of dye-wood and mordants, remain in the bath unused. Although full intense blacks can be dyed with them, the black is rather loosely fixed and tends to rub off. This is because as both the dye-stuff and the mordant are in the same bath together they tend to enter into combination and form a colour lake that precipitates out in the dye-bath, causing the loss of material alluded to above, while some of it gets mechanically fixed on the cotton, in a more or less loose form, and this looseness causes the colour to rub off.
For a chrome-logwood black, a dye-bath is made with 3 lb. bichromate of potash, 100 gallons logwood decoction at 3 deg. Tw., and 6-1/2 lb. hydrochloric acid. Enter the cotton into the cold bath, raise slowly to the boil and work until the cotton has acquired a full black blue colour, then take it out and rinse in a hot lime water when a blue black will be got.
A copper-logwood black is got by taking 100 gallons logwood decoction at 3 deg. Tw., and 6 lb. copper acetate (verdigris); the cotton is entered cold and brought up to the boil. Copper nitrate may be used in the place of the copper acetate, when it is a good plan to add a little soda to the bath. Some dyers in working a copper-logwood black make the dye-bath from 100 gallons logwood liquor at 2 deg. Tw., 4 lb. copper sulphate (bluestone) and 4 lb. soda. This bath is used at about 180 deg. to 190 deg. F., for three-quarters of an hour, then the cotton is lifted out, wrung and aged or as it is sometimes called "smothered" for five hours. The operations are repeated two or three times to develop a full black.
Logwood black dyeing has lost much of its importance of late years owing to the introduction of the many direct blacks, which are much easier of application and leave the cotton with a fuller and softer feel.
Logwood Greys.—These are much dyed on cotton and are nothing more than weak logwood blacks, and may be dyed by the same processes only using baths of about one-tenth the strength.
By a one-bath process 5 lb. of logwood are made into a decoction and to this 1 lb. of copperas (ferrous sulphate) is added and the cotton is dyed at about 150 deg. F. in this bath. By adding to the dye-bath small quantities of other dye-woods, fustic, peach wood, sumach, etc., greys of various shades are obtained. Some recipes bearing on this point are given in this section.
Logwood is not only used for dyeing blacks and greys as the principal colouring matter, but is also used as a shading colour along with cutch, fustic, quercitron, etc., in dyeing olives, browns, etc., and among the recipes given in this section examples of its use in this direction will be found.
The dye-woods—fustic, Brazil wood, bar wood, Lima wood, cam wood, cutch, peach wood, quercitron bark, Persian berries—have since the introduction of the direct dyes lost much of their importance and are now little used. Cutch is used in the dyeing of browns and several recipes have already been given. Their production consists essentially in treating the cotton in a bath of cutch, either alone or for the purpose of shading with other dye-woods when the cotton takes up the tannin and colouring matter of the cutch, etc. The colour is then developed by treatment with bichromate of potash, either with or without the addition of an iron salt to darken the shade of brown.
The usual methods of applying all the other dye-woods, to obtain scarlets to reds with Brazil wood, Lima wood, peach wood; or yellows with fustic, quercitron or Persian berries, is to first prepare the cotton with sumac, then mordant with alumina acetate or tin crystals (the latter gives the brightest shades), then dye in a decoction of the dye-woods. Sometimes the cotton is boiled in a bath of the wood when it takes up some of the dye-wood, next there is added alumina acetate or tin crystals and the dyeing is continued when the colour becomes developed and fixed upon the cotton.
Iron may be used as a mordant for any of these dye-woods but it gives dull sad shades.
Chrome mordants can also be used and these produce darker shades than tin or alumina mordants.
As practically all these dye-woods are now not used by themselves it has not been deemed necessary to give specific recipes for their application, on previous pages several are given showing their use in combination with other dyes.
The dye-stuff Dinitroso-resorcine or Solid green O is used along with iron mordants for producing fast greens and with chrome mordants for producing browns to a limited extent in cotton dyeing. The following recipes give the details of the process.
Green.—Steep the cotton yarn or cloth in the following liquor until well impregnated, then dry: 3 gallons iron liquor (pyrolignite of iron), 22 deg. Tw. gallons of water, 3/4 gallon acetic acid, 12 deg. Tw., 2 lb. ammonium chloride. Then pass the cotton through a warm bath of 3 oz. phosphate of soda and 4 oz. chalk per gallon, then enter into a dye-bath containing 6 lb. Solid green O. Work as described for dyeing alizarine red. For darker greens of a Russian green shade use 10 lb. of solid green O, in the dye-bath.
Brown.—A fine brown is got by steeping the cotton in a bath of 8 lb. Solid green O, 6-3/4 gallons water, 1-1/2 gallons ammonia and 2 lb. acetate of chrome; dry, then pass through a soap-bath, wash and dry.
Deep Olive Brown.—Mix 8 lb. Solid green O and 4-1/2 lb. borax with 6 gallons water, add 1/2 lb. Turkey-red oil, 5 lb. ammonia, then 2 gallons water and 1-1/2 lb. copper-soda solution and another 2 gallons water. Steep the cotton in this, dry, soap well and wash. The copper-soda solution is made from 10 lb. chloride of copper (75 deg. Tw.), 5 lb. tartaric acid, 12 lb. caustic soda (75 deg. Tw.) and 4 lb. glycerine.
Khaki.—Make the dye liquor from 14 lb. Solid green O, 1/2 lb. Alizarine yellow N, 1 lb. caustic soda (36 deg. Tw.), 1/2 lb. Turkey-red oil and 8 gallons water. To this add 2-1/2 lb. acetate of chrome (32 deg. Tw.), 2-1/4 lb. copper-soda solution and 4 gallons water.
Sage Green.—Use 1-1/4 lb. Solid green O, 3 lb. caustic soda (36 deg. Tw.), 1/2 lb. Ceruleine, 1/2 lb. Turkey-red oil, 1 gallon water to which is added 2-1/2 lb. acetate of chrome (32 deg. Tw.) and 2-1/4 lb. copper-soda solution dissolved in 4 gallons water.
Pale Brown.—Use 4 lb. Solid green O, 2-1/2 lb. borax, 3 lb. ammonia, 1/2 lb. Turkey-red oil, 6 gallons of water and 1-1/2 lb. copper-soda solution dissolved in 2 gallons water.
Pale Fawn Brown.—The dye-bath is made from 1/2 lb. Alizarine, 1-1/4 lb. Solid green O, 1-1/2 lb. borax, 1/2 lb. Turkey-red oil and 5 gallons of water to which is added 1-1/2 lb. acetate of chrome (32 deg. Tw.), 1-1/2 lb. copper-soda solution and 4 gallons water. In all cases the cotton is steeped in the dye liquors until thoroughly impregnated, then the excess liquor is wrung out, the cotton dried, then passed through a soap bath, washed well and dried.
Dark Brown.—Place the cotton in a lukewarm bath of 25 lb. cutch and 1-1/2 lb. copper sulphate; work for half an hour, then steep for six hours, then lift, wring and enter into a bath of 3-1/4 lb. bichromate of potash at 160 deg. F. for twenty minutes. Then wash and dry.
Yellow Brown.—Make a bath with 14 lb. cutch and 1/2 lb. copper sulphate; work in this bath for four hours at 120 deg. F., then pass into a bath of 2 lb. copperas and 1/2 lb. chalk, work for half an hour in the cold, then pass into a hot bath of 2-1/2 lb. bichromate of potash at 150 deg. F. for half an hour.
Dark Brown.—Make a dye-bath with 15 lb. cutch, 2 lb. logwood extract and 2 lb. fustic extract; work the cotton in this at 160 deg. F. for three hours, then pass into a cold bath of 1 lb. copperas and 1/4 lb. chalk for half an hour, then into a bath of 3 lb. bichromate of potash for half an hour at 150 deg. F., then wash and dry.
(7) PRODUCTION OF COLOUR DIRECT UPON COTTON FIBRES.
By the action of nitrous acid upon the salts of the primary organic amines the so-called diazo compounds are formed. An example of this important process is that of nitrous acid on aniline hydrochloride shown in the following equation:—
C{6}H{5}NH{2} + HCl + HNO{2} 2H{2}O + C{6}H{5}N:NCl Hydrochloric acid Nitrous Water, Diazo-benzene aniline, acid, chloride.
These diazo compounds are distinguished by their active properties, especially in combining with amines in acid solutions, or with phenols in alkaline solution to form the azo dyes, thus diazobenzene chloride will combine with naphthol to form naphthol-azo-benzene, thus:—
C{6}H{5}N:NCl + C{10}H{7}OH + NaOH = Diazo-benzene chloride, Naphthol, Caustic soda.
C{10}H{6}OHN:NC{6}H{5} + NaCl + H{2}O Naphthol-azo-benzene, Salt, Water.
These azo compounds are coloured, but are perfectly insoluble in water, alkalies, or acids; on the other hand the sulphonates of these bodies are easily soluble and form the numerous azo dyes now so largely made and used in wool and silk dyeing, but which on account of their being sulphonates cannot be used for cotton dyeing.
Methods have been devised for producing the insoluble azo colours direct upon the fibres. They are also called naphthol colours from the use of beta-and alpha-naphthol in their production. Although these azo dyes, when produced on the fibre, do not possess the fastness of the alizarine dyes, yet, on account of their cheapness and relative great fastness to soap and the action of sunlight, they are better than many of the newer cotton dyes.
By this method (first introduced in England by Holliday) colours of exceptional brightness and fastness can be obtained which were not obtainable with the dyes then known. Those which are obtained from phenols are of the first importance.
The Diazotisation of the Amido Bases.
With most bases this must be accomplished as cold as possible below 65 deg. F. At a higher temperature, and when allowed to stand, most diazo compounds decompose quickly with evolution of nitrogen, which decomposition results in the mixture losing its power of producing colour, or at the most gives unsatisfactory results. For this reason it is therefore always necessary to work as cold and as quickly as possible.
The amido-azo bodies, whose compounds with the phenols are also distinguished by their great fastness, are in this respect an exception. They can be diazotised at the ordinary temperature, and their diazo compounds are much stabler than those, for example, of alpha-and beta-naphthylamine or of aniline, which must always be used as quickly as possible.
From anisidine, phenetidine and amido-diphenylamine, still more stable diazo compounds can be obtained, but the prices of these bases are rather high, and the colours produced with them are not fast to light.
The cheapest and most convenient method of obtaining nitrous acid for diazotising is by the action of a mineral acid, preferably hydrochloric acid, upon nitrite of soda.
For diazotising one molecule of base requires one molecule of hydrochloric acid to form a salt of the base, a molecule of nitrite of soda, and another molecule of hydrochloric acid to decompose the nitrite. The diazotisation is better carried out and the diazo solution rendered more stable if another molecule of hydrochloric acid and an excess of nitrite of soda are used. The presence of an excess of nitrite can be determined by testing the diazo solution with potassium iodide starch paper, which in the presence of excess of nitrite gives the blue iodine starch reaction.
In carrying out the diazotisation, the base is first dissolved in the whole amount of hydrochloric acid which has to be used, and the solution is filtered. The diazotisation takes place in the manner shown in the equation:—
C{6}H{5}NH{2} + HCl + HCl + NaNO{2} = Aniline hydrochloride, Hydrochloric acid, Sodium nitrite,
NaCl + C{6}H{5}N:NCl + H{2}0 Salt, Diazo-benzene chloride, Water.
The bases which form salts soluble with difficulty, such as nitroaniline and the amido-azo bodies, offer special difficulties in diazotising.
It has been found that the operation with these is best carried out if the chemically pure bases in paste form are mixed with the requisite amount of nitrite, and the diluted paste then poured into the hydrochloric acid.
It has been found by experience that the colour is developed much brighter upon the fibre when the diazo solution contains acetic acid and no free mineral acid. However, the diazotisation is better carried out with hydrochloric acid, and the presence of the latter is necessary to give stability to the solution. If before the diazo solution is used a quantity of acetate of soda be added to it, the free hydrochloric acid liberates acetic acid from the acetate, and the chloride of the diazo body changes into its acetate. It is better to add an excess above the two molecules of acetate of soda which are required.
The combination when aniline and beta-naphthol are used, as the amine and phenol respectively, is shown in the following equations:—
C{6}H{5}N:NCl + C{10}H{7}OH + Diazo-benzene chloride, B. naphthol,
NaOH = 2NaCl + C{6}H{5}N:NC{10}H{6}OH + H{2}O Caustic soda, Benzene- azo-naphthol, Water.
Or, with naphthylamine and naphthol, thus:—
C{10}H{7}N:NCl + C{10}H{7}OH + NaOH =
NaCl + C{10}H{7}N:NC{10}H{6}OH + H{2}O Naphthalene azo-naphthol.
By the action of nitrous acid upon amido-azo bodies a group of bodies called diazo-azo compounds are obtained which contain the group N:N twice over, thus:—
C{6}H{5}N:NC{6}H{4}NH{2}HCl + NaNO{2} + 2HCl = Benzene-azo-aniline-hydrochloride,
NaCl + C{6}H{5}N:NC{6}H{4}N:NCl + 2H{2}O. Diazo-azo-benzene-chloride.
When this compound is combined with naphthol diazo-azo dyes are produced.
C{6}H{5}N:NC{6}H{4}N:NC{10}H{6}OH. Benzene-azo-benzene-azo-naphthol.
The molecular weights of the bases, phenols and chemicals employed are the following:—
1. Hydrochloric acid, HCl—36.5. 2. Caustic soda, NaOH—40. 3. Nitrite of soda, NaNO{2}—69. 4. Acetate of soda, NaC{2}H{3}O{2}3H{2}O—136.
1. Commercial hydrochloric acid at 32 deg. Tw. contains about 365 grams of HCl in a litre, or 3-1/2 lb. in a gallon.
2. The commercial 77 per cent. soda must always be used, and for practical purposes it may be taken as pure. It is best to make a solution which contains 160 grams NaOH in a litre of water.
3. The nitrite supplied is almost chemically pure, and is easily soluble in water. In order to make a solution 140 or 290 grams are dissolved per litre.
4. Crystallised acetate of soda contains 3 molecules of water of crystallisation, and is usually somewhat moist. Instead of 136 grams 140 are taken to allow for moisture. The amount is dissolved in about 500 cubic centimetres of water.
Bases.
1. Aniline, C{6}H{5}NH{2}—93. 2. Toluidine, C{7}H{7}NH{2}—107. 3. Alpha-and beta-naphthylamine, C{10}H{7}NH{2}—143. 4. Para-or meta-nitroaniline, C{6}H{4}NO{2}NH{2}—138. 5. Nitro-para-toluidine, C{7}H{6}NO{2}NH{2}—152. 6. Amidoazobenzene (base), C{6}H{5}N:NC{6}H{4}NH{2}—197. 7. Orthoamidoazotoluol (base), C{7}H{7}N:NC{7}H{6}NH{2}—225. 8. Alpha-or beta-naphthol C{10}H{7}OH—144.
Example of Quantities Taken.
Molecular Weight. 1. Molecule nitrite 69 grams. 2. Molecule aniline 93 " 3. Molecule hydrochloric acid 365 " 4. Molecule acetate of soda 136 " 5. Molecule of naphthol 144 " 6. Molecule caustic soda 40 "
Applying the principles which have just been described to the dyeing of cotton, it is found that the cotton may be dyed by taking the base and preparing the diazo body, impregnating the cotton with this, and developing the colour by passing into a bath of the phenol. On the other hand, the cotton can be prepared with the phenol and the colour developed by passing into a bath of the diazotised base, and practice has shown that this latter proceeding is the best. Practically the only phenol that is used is the beta-naphthol; alpha-naphthol is occasionally used, but not often.
The purer the beta-naphthol the better, especially for producing the paranitroaniline red. Various preparations of beta-naphthol have been brought out by colour makers.
The process of dyeing cotton with a naphthol colour takes place in two stages, the first being the grounding or preparing with the naphthol, the second the developing with the diazotised base. Some of the effects which can be obtained from the two naphthols and various bases are given in the following table:—
Base. With beta-naphthol, gives With alpha-naphthol, gives 1. Aniline, Orange yellow; Cutch brown. 2. Paratoluidine, Full yellow orange; Cutch brown. 3. Metanitroaniline, Fiery yellowish red; Brownish orange. 4. Paranitroaniline, Bright scarlet; " " 5. Nitroparatoluidine, Orange; Very bright catechu. 6. Alpha-naphthylamine, Bluish claret red; Reddish puce. 7. Beta-naphthylamine, Turkey red; " 8. Amidoazobenzene, Red; " 9. Orthoamidoazotoluene, Yellowish claret red; "
By mixing alpha-and beta-naphthols together a variety of grenat and claret reds and browns can be obtained.
With regard to the fastness of the shades produced the following may be considered:—
Fast to Soaping.
Combination of A-Naphthol with Toluidine. " " A-Naphthylamine. " " B-Naphthylamine. " " Amidoazobenzene. " B-Naphthol with Toluidine. " " Paranitroaniline. " " Nitroparatoluidine. " " B-Naphthylamine. " " A-Naphthylamine.
Moderately Fast.
Combination of A-Naphthol with Aniline. " " Paranitroaniline. " " Orthoamidoazotoluene. " B-Naphthol with Metanitroaniline. " " Amidoazobenzene.
Very Loose.
Combination of A-Naphthol with Paratoluidine. " " Metanitroaniline. " " Nitroparatoluidine. " B-Naphthol with Aniline. " " Paratoluidine. " " Orthoamidoazotoluene.
The samples were tested for fastness to light by exposing them for nine days with the following results:—
Fast.
Combination of A-Naphthol with Aniline. " " Toluidine. " " Metanitroaniline. " " Paranitroaniline. " " Nitroparatoluidine. " " B-Naphthylamine. " " Amidoazobenzol. " " Orthoamidoazotoluol. " B-Naphthol with Aniline. " " Paratoluidine. " " Metanitroaniline. " " Paranitroaniline. " " B-Naphthylamine. " " A-Naphthylamine.
Moderately Fast.
Combination of B- Naphthol with Nitroparatoluidine.
Very Loose.
Combination of A-Naphthol with Toluidine. " " A-Naphthylamine " B-Naphthol with Toluidine. " " Amidoazobenzene. " " Orthoamidoazotoluene.
The most important of the naphthol colours is undoubtedly paranitroaniline red, produced by the combination of paranitroaniline and beta-naphthol. In order to produce the best and brightest shades these two bodies must be quite pure. The following directions may be followed:—
=Dyeing Paranitroaniline Red on Yarn.=
It unfortunately happens that this red does not admit of being worked in large quantities at a time, particularly in the diazo bath where the colour is developed, as the previous operations seem to render the yarn slightly waterproof, and hence if large quantities of yarn were dealt with at one time some would be found to be dyed all right, others would be defective. It has, therefore, been found best to work only about 2 lb. of yarn at a time, carefully carrying out each operation with this quantity. As, however, the process can be quickly worked it follows that in the course of a day a fairly large quantity of yarn can be treated.
1. Grounding. The grounding or preparing bath for 100 lb. of yarn is best made in the following manner: 4 lb. of beta-naphthol are stirred in 2-1/2 lb. of caustic soda liquor 70 deg. Tw., then 1-1/2 quarts of boiling water is added, when dissolved 1-1/2 quarts of cold water. In a separate vessel dissolve 5 lb. Turkey-red oil in 11 quarts of water, then mix the two liquors together and add sufficient water to make up the whole to 12 gallons.
In working sufficient of this liquor is taken and put into a deep tub in which 2 lb. of yarn can be conveniently worked. It is best to work at a tepid heat, say 100 deg. to 110 deg. F.; 2 lb. of the yarn are worked in this liquor, so that it becomes thoroughly impregnated, then it is gently wrung out and hung up. This operation is repeated with each 2 lb. until the whole 100 lb. has been treated, adding from time to time some of the naphthol liquor to make up for that taken up by the cotton. When all the yarn has been through the liquor, give it another dip through the same liquor. Place the yarn in a hydro-extractor for five to seven minutes. Next open out the yarn well, and hang on sticks and dry in a stove at 140 deg. to 150 deg. F. The stove should be heated with iron pipes, through which steam at 30 lb. to 40 lb. pressure passes. This stove should be reserved entirely for this work, for if other goods be dried in it along with the naphthol-prepared cotton, any steam or acid vapours which might be given off from the former might damage the latter.
When thoroughly dry the yarn is ready for the next operation.
2. Developing. The developing bath is made in the following manner: 1-1/2 lb. paranitroaniline is mixed with 1-1/2 gallons of boiling water, and 1-3/4 quarts of hydrochloric acid at 30 deg. to 32 deg. Tw. Stir well until the paranitroaniline is completely dissolved, add 3-1/2 gallons of cold water, which will cause a precipitation of the hydrochlorate of paranitroaniline as a yellow powder. Let the mixture thoroughly cool off, best by allowing to stand all night; 1-1/4 lb. of nitrite of soda is dissolved in 4 quarts of cold water, and this solution is added to the paranitroaniline solution slowly and with constant stirring; in about fifteen to twenty minutes the diazotisation will be complete. At this and following stages the temperature of working should be kept as low as possible. Some dyers use ice in preparing their diazo solutions, and certainly the best results are attained thereby, but with paranitroaniline the ice can be dispensed with. After the end of the time sufficient cold water is added to bring the volume of the liquor up to 10 gallons. This diazo liquor will keep for some days, but it decomposes in time, so that it should not be kept too long.
Another liquor is made by dissolving 4 lb. acetate of soda in 11 quarts of water.
The developing bath is made by taking 4 gallons of the diazo liquor and 1 gallon of the acetate liquor and mixing together, and in this bath the prepared yarn, 2 lb. at a time, is worked. The colour develops immediately. The yarn when dyed is lifted out, wrung, and then it is well washed with water, soaped in a bath at 120 deg. F., with a liquor containing 1/2 oz. soap per gallon, then dried. As the cotton yarn is being passed through the developing bath, the latter is freshened up from time to time by suitable additions of the diazo and acetate liquors in the proportions given above.
Some dyers use a special form of dye vat for dyeing paranitroaniline red on yarn, whose construction can be seen from Fig. 27.
The beta-naphthol bath does not keep well and in time tends to grow brown, and when this occurs stains are invariably produced on the cotton. When the yarn or cloth has been prepared with the beta-naphthol, and dried, the developing should be immediately proceeded with, for it is found that by allowing the prepared cotton to lie about it becomes covered with brown stains, and when such stained cotton is passed through the developing bath stains and defective dyeing result.
It has been found that by adding a little tartar emetic to the beta-naphthol bath this is largely if not entirely prevented, and the prepared cloth may be kept for a reasonable length of time before proceeding with the development without fear of stains being formed.
Various additions have been made from time to time to the naphthol bath. Some of these take the form of special preparations of the colour manufacturers, and are sold as naphthol D, naphthol X, red developer C, etc., sometimes gum tragacanth has been added, at others in place of Turkey-red oil there is used a soap made from castor oil with soda and ammonia, but such complicated baths do not yield any better results than the simple preparing liquor given above.
=Dyeing Paranitroaniline Red on Piece Goods.=
The dyeing of this red on to piece goods only differs from that on yarn by reason of the difference in the form of material that is dealt with.
1. Preparing or Grounding.—The same liquor may be used. This operation is best done on a padding machine, a sketch of which is given in Fig. 26, showing the course of the cloth through the liquor. This is contained in the box of the machine, and this is kept full by a constant stream flowing in from a store vat placed beside the machine. After going through the liquor, the cloth passes between a pair of squeezing rollers which squeeze out the surplus liquor. Fig. 28 shows a view of a padding machine adapted for grounding paranitroaniline reds. After the padding, the cloth is dried by being sent over a set of drying cylinders, or through what is known as the hot flue.
2. The Developing.—After being dried, the pieces are sent through a padding machine charged with the developing liquor made as described above, after which the cloth is rinsed, then soaped, and then washed. Some dyers use a continuous machine for these operations, such as shown in Fig. 29.
While the developing bath used for piece goods may be the same as that used for yarns, some dyers prefer to use one made somewhat differently, thus 6-1/4 lb. paranitroaniline are mixed with 7 gallons boiling-water and 1-1/2 gallons hydrochloric acid; when dissolved 16 gallons of cold water are added, then, after completely cooling, 3-1/2 lb. sodium nitrite dissolved in 3 gallons cold water. After twenty minutes, when the diazotisation is complete, water is added to make the whole up to 40 gallons. The acetate liquor is made from 13-1/4 lb. acetate of soda in 13-1/2 gallons of water.
Equal quantities of these two liquors are used in making the developing bath.
Of late years, under the names of Azophor red P N, Nitrazol C, Nitrosamine, etc., there has been offered to dyers preparations of diazotised paranitroaniline in the form of a powder or paste, readily soluble in water, that will keep in a cool and dry place for any reasonable length of time. These are prepared in various ways, and to any dyer who does not want the trouble of diazotising the paranitroaniline they offer some advantages. They produce a red equal in every respect to that obtained from paranitroaniline. The following details show the method to be followed with some of these products, others are very similar to make the developing baths.
Paranitroaniline Red with Nitrazol C.—Dissolve 25 lb. Nitrazol C in 12 gallons of cold water with constant stirring, then add sufficient cold water to make 37 gallons. In another vessel dissolve 11 lb. of acetate of soda in 5-1/2 gallons water, then add 1-1/2 gallons caustic soda, 36 deg. Tw., mixed with 5-1/2 gallons water. The developing bath is made by mixing both these solutions. It will suffice for both yarn and piece goods.
Paranitroaniline Red with Azophor Red P N.—Dissolve 5-1/2 lb. of Azophor red P N in 4 gallons of water—it dissolves almost completely but usually a few particles of a flocculent character remain undissolved, these can be removed; 2-1/4 gallons of caustic soda lye of 36 deg. Tw. are diluted with water to 10 gallons, and this is added with constant stirring to the azophor red P N solution. When all is mixed and a clear solution obtained, the developing bath is ready for use, and is used in the same way as the paranitroaniline bath.
Metanitroaniline Orange.—This orange is produced in the same way as the paranitroaniline red, using metanitroaniline or Azophor orange M N in place of the paranitroaniline or the Azophor red P N given for the red. The quantities of all the materials used are identical.
Nitrosamine Red.—Dissolve 5 lb. Nitrosamine red in 5 gallons of water and 2-1/4 lb. hydrochloric acid, when well mixed there is added 2-1/2 lb. acetate of soda, when all is dissolved add sufficient water to make 6-1/2 gallons. This bath is used exactly in the same way as the paranitroaniline developing bath, and it produces identical results in every way.
Paranitroaniline Brown.—By boiling the paranitroaniline red dyed cotton in a weak bath of copper sulphate a very fine fast brown resembling a cutch brown is produced. A better plan, however, is to prepare the cotton with a ground containing an alkaline solution of copper, 3 lb. beta-naphthol are dissolved in 5 pints of caustic soda lye of 36 deg. Tw., to which is added 5 lb. Turkey-red oil and 10 pints alkaline copper solution, water being added to make 13 gallons of liquor. The cotton is treated in this way as with the ordinary beta-naphthol preparation. The alkaline copper solution is made by taking 5 pints of copper chloride solution at 76 deg. Tw., adding 3-1/4 lb. tartaric acid, 6 pints caustic soda lye, 70 deg. Tw., and 2 pints of glycerine. The developing bath for the brown is the same as for the paranitroaniline red, or the Azophor red P N bath may be used.
Toluidine Orange.—For this colour the cotton is prepared with the beta-naphthol in the ordinary way. The developing bath is made from 2 lb. orthonitrotoluidine mixed with 12 pints boiling water and 2-1/4 pints hydrochloric acid; when dissolved allow to cool and then add 12-1/2 lb. ice. When thoroughly cold stir in 2-1/2 pints of sodium nitrite solution containing 3 lb. per gallon. Stir well for twenty minutes, then filter; add 4 lb. sodium acetate and sufficient ice-cold water to make 13 gallons. Use this bath in the same way as the paranitroaniline bath.
Beta-naphthylamine Red.—This red is a good one, but is not so bright or so fast as the paranitroaniline red, hence although somewhat older in point of time it is not dyed to the same extent. The developing bath is made from 1-3/4 lb. beta-naphthylamine dissolved with the aid of 10 pints boiling water and 1 pint hydrochloric acid. When dissolved allow to cool; add 27 lb. ice and 2 pints hydrochloric acid. When cooled to 32 deg. to 36 deg. Tw., add 3 pints sodium nitrite solution (3 lb. per gallon) and 4 lb. sodium acetate, making up to 13 gallons with water. This also is used in precisely the same way as the paranitroaniline red developing liquor.
Alpha-Naphthylamine Claret.—This is a very fine and fairly fast red, and next to the paranitroaniline red may be considered the most important of the naphthol colours. The developing bath is a little more difficult to make, owing to the fact that it is more difficult to get the alpha-naphthylamine into solution. The best way of proceeding is the following: Heat 1-3/4 lb. of alpha-naphthylamine in 10 pints of boiling water, agitating well until the base is very finely divided in the water, then 1-1/4 pints of hydrochloric acid is added, and the heat and stirring continued until the base is dissolved, then the mass is allowed to cool, 27 lb. of ice is added and 1-1/2 pints of hydrochloric acid. When cooled down to 32 deg. to 36 deg. F., there is added 3 pints sodium nitrite solution (3 lb. per gallon), and after allowing the diazotisation to be completed, 4 lb. sodium acetate and sufficient water to make 13 gallons of liquor.
The bath is used in the same manner as the previous developing baths.
Dianisidine Blue.—Dianisidine develops with beta-naphthol, a violet blue, which is not very fast, but by the addition of some copper to the developing bath a very fine blue is got which has a fair degree of fastness. The developing bath is made as follows: Mix 10-1/2 oz. dianisidine with 7 oz. hydrochloric acid and 7-1/2 pints of boiling water, when complete solution is obtained it is allowed to cool, then 20 lb. of ice is added. Next 1-3/4 pints of nitrite of soda solution, containing 1-1/2 lb. per gal. and 2-1/2 pints of cold water. Stir for thirty minutes, then add 1-1/4 pints copper chloride solution at 72 deg. Tw., and sufficient water to make up 6-1/2 gallons.
The cotton is prepared with beta-naphthol in the usual way, and then passed through this developing bath.
Amidoazotoluol Garnet.—Amidoazotoluol produces with beta-naphthol a fine garnet red in the usual way.
The developing bath is made from 14 oz. amidoazotoluol, mixed with 1-1/2 pints of sodium nitrite solution containing 1-1/2 lb. per gallon, when well mixed add 1 pint of hydrochloric acid diluted with 2 pints water, when this is well mixed add sufficient water to make up a gallon, then add 1 lb. acetate of soda.
The cotton is passed through this dye-bath, then washed well, passed through a weak acid bath, then soaped well, washed and dried.
(8) DYEING COTTON BY IMPREGNATION WITH DYE-STUFF SOLUTION.
Indigo is a dye-stuff which requires special processes for its application to the cotton or wool fibre.
Its peculiarity is that in the form in which it comes to the dyer it is insoluble in water, and to enable it to be dissolved and therefore to be used as a dye, the indigo has to go under a special treatment. The colouring principle of indigo is a body named indigotin, to which the formula C{16}H{16}N{2}O{2} has been given. When indigo is mixed with substances like lime and copperas, lime and zinc, zinc and bisulphite of soda, which cause the evolution of nascent hydrogen, it takes up this body and passes into another substance which is called indigo white that has the formula C{16}H{12}N{2}O{2}, leuco, or white indigo; this substance is soluble in water, and so when it is formed the indigo passes into solution and can then be used for dyeing. But indigo white is an unstable substance on exposure to air, the oxygen of the latter attacks the hydrogen which it has taken up, and indigotin is reformed, the indigo white changing again into indigo blue.
Indigo dyeing consists of three operations:—
(1) Preparation of the indigo solution, or, as it is called, setting the dye vat. (2) Steeping the cotton in this vat. (3) Exposing to the air.
There are several methods of preparing, or setting the dye vat, and of each of these modifications are in use in every indigo dye-house:—
(1) With lime and copperas. (2) Zinc and lime vat. (3) Zinc and bisulphite of soda.
In all cases it is necessary for the indigo to be ground to the form of a fine paste with water; this is usually done in what is known as the ball-grinding mill. The finer it is ground the more easy is it to make the dye-vats.
The dye-vats may be either round tubs or square wooden tanks; when cloths or warps are being dyed these may be fitted with winces and guide rollers, so as to draw the materials through the liquor. In the case of yarns in hanks these appliances are not necessary.
Fig. 30 is a sketch of an indigo dye-vat for cloth or warps.
(1) =Lime and Copperas Vat.=—To prepare this vat take 75 gallons of water, 4 lb. of indigo, 8 lb. copperas, and 10 lb. of good quicklime. Put these into the vat in the order shown. The amount of indigo is added in proportion to the shade which is required to be dyed: for pale shades, 2 lb. to 3 lb. will be sufficient; while for deep shades, 6 lb. to 7 lb. may be used. The amount of copperas should be from one and a half to twice that of the indigo. The vat should be stirred very well and then left to stand. The changes which occur are probably the following: The lime acts upon the copperas and produces ferrous hydrate—this is unstable and tends to take up oxygen and hydrogen from the water, particularly when there is some indigo present, and forms ferric hydrate; hydrogen is at the same time liberated, and combines with the indigo to form the soluble indigo white. It takes about twenty-four hours to make an indigo vat. When properly made and in good condition, the liquor will be clear and of a brownish-yellow colour, a bluish scum may collect on the surface. If the liquor appears at all greenish it is an indication that the indigo has not been completely reduced, and the vat needs a further addition of lime and copperas, which should be of good quality. Too much of each should not be used, because with them there is formed at the bottom of the vat a sediment of calcium sulphate and ferric hydrate, and it is not wise to increase this to too great an extent, which would be the case if too much lime and copperas were added.
To Use this Vat.—Any scum on the surface is raked on one side, the cotton yarn immersed for a few minutes, then it is taken out, wrung, allowing the excess liquor to flow back into the vat, and the yarn hung up in the air for the blue to develop. The depth of shade which is dyed depends chiefly upon the amount of indigo in the vat, and also upon the time during which the hanks are dipped in the liquor. Light and medium shades can be readily and conveniently got by a single dip, but deep shades are best got by repeating the dipping once or twice as occasion demands. Deep shades got by using a strong bath at a single dip are found to rub badly, while by repeated dips the dye gets more into the substance of the fibre, and therefore the colour is more firmly fixed and it rubs less.
Some indigo dyers have quite a range of vats, using those fresh made for dyeing deep shades, while the old vats being nearly exhausted are used only for light shades and finally when completely exhausted are thrown away. After the day's work the vat should be stirred up and then allowed to stand. If necessary it may be strengthened by the addition of fresh quantities of indigo, lime and copperas, the next morning it will be ready for use. Generally a lime-copperas vat will remain in good working order for about a month, when it will be necessary to throw it away.
=(2) Zinc and Lime Vat.=—Zinc dust is a bye-product in the process of zinc extraction. It is a grey, very heavy powder, consisting mostly of finely divided metallic zinc, with traces of oxide and sulphide of zinc. Of these only the metallic zinc is active in reducing the indigo, the rest of the ingredients are not of any consequence. The valuation of zinc dust is a very difficult operation, but it is desirable that this be done, as the product is liable to be very variable in the proportion of actual zinc it contains, and it will pay large buyers always to have it tested. Zinc dust must always be kept in a dry place.
For the reduction of zinc powder lime is chiefly used. The following are two good mixtures.
Vat with zinc and lime:—
10 lb. indigo, dry and ground fine; 5-1/2 lb. zinc dust; 22 lb. slaked lime, dry.
The vat is set as follows, a part of the lime is mixed with the indigo, and the two bodies are well mixed together and allowed to stand for ten minutes, then the zinc powder is added. It is best to make this into a smooth paste with water before adding it to the other ingredients, then the rest of the lime is added and the whole is thoroughly stirred together with the necessary quantity of water.
Vat with zinc powder, lime and soda:—
10 lb. indigo, dry and ground fine; 10 lb. zinc powder; 10 lb. slaked lime, dry; 35 lb. caustic soda at 11 deg. Tw.
Add the lime to the ground indigo, then add the zinc and finally the soda lye.
Soon after the various ingredients of the vats are added together the whole mass becomes hot, when it must be well stirred. It soon begins to evolve gas and the mixture froths. In from two to four hours the evolution of gas ceases. The dark blue solution now becomes yellow and the liquor shows all the characteristics of the indigo vat. It is necessary to keep the vat well stirred up during the time of setting, which takes from five to six hours. If there is much evolution of gas after this time it indicates that too much zinc powder has been added; this is a common fault with dyers, and such excess causes the vat to be too much disturbed and to work dirty. A lime-zinc vat, with occasional additions of new materials, keeps good for three months, and even then is in a better condition than the copperas vat.
This vat is used in precisely the same way as the copperas vat; as it contains no sediment, or but little, it works cleaner than the copperas vat and as a rule the indigo blues dyed in it are faster to rubbing.
After a day's work it can be well stirred up and fresh additions of lime, zinc and indigo made to bring it up to its original dyeing strength.
=(3) Zinc-Bisulphite Indigo Vat.=—When zinc dust and bisulphite of soda are mixed together a reaction sets in, the zinc dissolves, and there is formed sodium hydrosulphite and zinc and sodium sulphites. If now indigo is mixed with this solution the sodium hydrosulphite exerts a reducing action on it, forming white indigo and sodium sulphite, a perfectly clear solution being obtained, which may be used in dyeing cotton or wool.
With this vat it is customary to prepare a strong stock solution of reduced indigo, and to add this to the dyeing vats as may be required.
To Make the Stock Liquor.—Take 20 lb. of indigo, grind into a paste with 20 gallons of boiled water, then add 25 lb. lime slaked into a milk. In a separate tub there is mixed 80 lb. bisulphite of soda, 70 deg. Tw., with 9 lb. zinc dust; this mixture is well stirred and every care taken to prevent it getting hot. When the zinc has dissolved and the mixture is free from any sulphurous smell it is run into the indigo mixture given above. The whole is well stirred together for some time, and then at intervals, until the indigo has become dissolved, sufficient water is added to make up 50 gallons, when the stock liquor will be ready. It should have a deep yellow colour. The surface may have a scum of a bronzy colour collect on it. This stock liquor should be kept in casks free from exposure to the air.
To make the working vat from this stock liquor the following is the method of proceeding:—
Water is run into the vat, and this is heated from 70 deg. to 80 deg. C. in order to expel air from it, after which it may be allowed to cool, then for each 1,000 gallons contained in the vat there is added 30 lb. bisulphite of soda, 3 lb. zinc dust and 3 lb. lime, made into a cream. When all these ingredients are dissolved a quantity of the stock liquor is added in proportion to the shade that it is desired to dye. The whole is well stirred, then the vat is allowed to rest for half an hour to enable any sediment to settle, and then the dyeing is proceeded with.
Should the vat show signs of becoming green in colour it is a good plan to add a mixture of 1 lb. zinc dust and 10 lb. bisulphite of soda. The vat should be kept alkaline, and so a little lime may be added from time to time.
After a day's work it is well to add a little of the zinc and bisulphite mixture, to stir well and allow to stand overnight; the next morning strengthen up the vat by adding fresh stock liquor.
In place of using lime in making up the vat it is possible to use a mixture of caustic soda and ammonia. The lime will tend to cause some sediment to form in the vat, whereas the soda and ammonia will not. When they are used the following mode of working may be followed:—
Stock Liquor.—Soda zinc vat: Put in a tub 26 gallons cold water, 15 lb. zinc powder ground into a paste with 6 gallons water, then stir in 8 gallons bisulphite of soda at 60 deg. Tw., stir well, keeping the heat down as much as possible, after which add 8 pints caustic soda lye at 70 deg. Tw. and 14 pints 20 per cent. liquor ammonia. When all is thoroughly mixed add 30 lb. indigo, ground into a paste with 7 gallons water, allow to stand for half an hour, then add water to make 100 gallons, stir at intervals for twelve hours or so, when the stock liquor will be ready for use.
This is used to make the vat in the same way as the first above described. It is needful before adding the stock liquor in making a vat to destroy any oxygen or air which is present in the vat. This may most conveniently be done by adding thereto a solution of hydrosulphite of soda, which may be made by mixing 4-1/2 lb. zinc dust with 5 gallons of water and 3 gallons bisulphite of soda at 70 deg. Tw., stirring well, so that the temperature does not rise too high, there is then added 2 pints caustic soda and 3 pints liquor ammonia, 20 per cent.; when all is dissolved, water is added to make up 13 gallons.
Should the vat show signs of becoming charged with indigo, indicated by its becoming of a green colour, a little of this hydrosulphite added from time to time will correct it.
The hydrosulphite-indigo vat made by either of the two methods indicated above works well, and with due care may be kept in work for months. It gives good shades of indigo, although some dyers consider that these have not the rich bronze hue got from the lime and copperas vat. The shades are rather faster to rubbing.
It has been proposed to employ the dye-stuff indophenol in conjunction with indigo, in which case the method of making the vat is with zinc, bisulphite of soda, caustic soda and ammonia as last described, only in place of using all indigo a mixture of 22 lb. indigo and 7-1/2 lb. indophenol is used. Good blue shades of considerable fastness can thus be got.
Aniline Black.—This black is produced direct upon the cotton fibre by various processes which entail the oxidation of aniline. The chemical composition and constitution of aniline black has not yet been worked out. It is not by any means an easy colour to dye, but still with careful attention to carrying out the various operations in detail excellent results can be attained.
Aniline black is the fastest black which is known, it resists when well dyed exposure to air and light, is quite fast to washing and soaping. Its disadvantages are that there is, with some methods of working, a tendency to tender the cotton fibre, making it tear easily; secondly, on exposure to air it tends to turn green, this however only happens when the black has not been dyed properly.
At the present day it is perhaps without doubt the most used of all blacks. The methods for producing it are many and varied, the following recipes show how some of the finest aniline blacks can be dyed:—
Ungreenable black is formed when the aniline is by the action of the oxidising agents converted into a substance named nigraniline. This compound when formed will not turn green on the fibre under the influence of acids.
1. The most usual oxidising agent employed for dyeing aniline black is bichromate of soda, which salt will be found much better for all purposes than bichromate of potash. Two separate solutions are prepared: (1) 61 lb. aniline, 9 lb. hydrochloric acid and 10 gallons of water; and (2) 12 lb. bichromate of soda and 20 gallons of water. After cooling, equal quantities of these solutions are mixed and the cotton worked rapidly through the mixture, in a few minutes it assumes a bronze black. The material is then wrung out and steamed for twenty minutes at 3-1/2 lb. pressure, which process renders it jet black and also ungreenable.
2. Another aniline black: For 100 lb. cotton use 11 lb. aniline oil, 15 lb. bichromate of soda, 40 lb. hydrochloric acid and 160 gallons water or 12 lb. sulphuric acid. The dye-bath is filled with the water and the cold solution of aniline oil and a part of the hydrochloric acid in water is first added, afterwards the bichromate is dissolved in a small quantity of water, working cold at first and gradually rising to the boil.
3. Another method is the following and gives a black that is fast and ungreenable and will not rub: 10 lb. chlorate of soda, 10 lb. ammonium chloride, 10 lb. copper sulphate, 35 lb. aniline salt, 101 lb. aniline oil and 20 gallons water. The sodium chlorate and ammonium chloride are dissolved in 6-1/2 gallons and the copper sulphate separately in 5-1/2 gallons water. The aniline salt is dissolved in as little hot water as possible and neutralised with a small amount of aniline oil (10 lb.). The solution of aniline salt is first added to the bath, then the sodium chlorate and ammonium chloride, and lastly the copper sulphate, dilute the whole to 14 deg. Tw. and then enter the goods. Next steam, then run through a solution containing 10 lb. bichromate and 5 lb. soda per 100 gallons water at 160 deg. F., after which the goods are washed and dry steamed at 15 lb. pressure.
4. A very good black is the prussiate or steam aniline black whose cheapness should recommend it. Prepare concentrated solutions of 1-3/4 lb. aniline salt in 1 gallon water, 1-1/2 lb. ferrocyanide of potash in 3/4 gallons water and 1-1/2 lb. potassium chlorate in 1-1/2 gallons water. Mix the solutions and work in a jigger, then steam in a Mather & Platt apparatus for two minutes, then work hot in a jigger in a solution of 2 lb. bichromate per 50 gallons water, dry and finish.
Either of these methods yields a good full black; with a little experience and care perfectly uniform shades will be got.



